CONTENTS:
Featured Products
Decks and Railings
Door Hardware
Insulation and Air Sealing
On the Job
Better Box
It's tough to get excited about electrical work boxes, but the
new design from Smart Box is actually pretty cool. Instead of
nails, the sturdy plastic boxes are mounted with a couple of
angled drywall screws that fasten from inside the box. The
unique design makes the boxes good for both new and old work.
It also makes them good for narrow stud cavities and other
places where you can't swing a hammer. They're available in
one- to four-gang sizes, and you can use them with light-gauge
steel and wood framing. Prices run about $1 to $5 each,
depending on the size.
Smart Box, 631/968-5603,
www.smartboxinc.com.
Slim Fan for Tight Spaces
It's no accident that Panasonic has become the industry
standard for upgraded ventilation fans. The well-made products
are extremely quiet, and they're rated for continuous
operation, so they can be used as part of a whole-house
ventilation strategy. One of the newest offerings is the
Whisperfit, which has a slimmed-down housing so you can squeeze
it into a 2x6 joist or stud cavity. Depending on the size, the
product operates at .7 to 1.5 sones and moves up to 90 cfm of
air. It costs about $100 at www.efi.org.
Panasonic, 866/292-7292,
www.panasonic.com/building.
Window Wrapping
Wrapping window and door openings with self-adhering membrane
is increasingly popular and always a good building practice.
But the one-piece release papers on most membranes make it
tougher to integrate the product into a drainage plane and make
troublesome reverse laps more likely. Grace's Vycor Plus now
has what the manufacturer calls a "ripcord" embedded in the
adhesive, and it makes splitting the release paper into two
parts much easier. With the paper split, you can adhere the
membrane to the window opening and leave on the remaining
release paper until it's time to install the housewrap or felt.
The two-piece paper also aids in positioning the sticky
membrane.
Grace Construction Products, 866/333-3726,
www.graceconstruction.com.
Tarp Tiedown
Pick any construction site, and you're about as likely to see
a blue tarp as a circular saw. Almost as common are tarps with
their grommets torn out or missing altogether. If your tarp is
missing grommets but still has some useful life, you can secure
it with Super Snap Reusable Grommets. The plastic tie loops are
also great for adding attachment points where you need them or
making tarps out of poly sheeting. A four-pack costs about $5,
and they're available at most home centers. Throwing a couple
of packs into the glove compartment or toolbox seems like a
good idea — you never know when they'll come in
handy.
Creative Sales, 866/869-8115,
www.supersharpener.com.
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Decks and Railings
Have a Ball.
If your customers
want a little more elegance from their outdoor spaces, you
could suggest upgrading their balusters from treated 2x2s to
round aluminum. Round balusters have a touch more class and
require no painting or maintenance. The only problem with the
system is the need to drill perhaps hundreds of holes in the
top and bottom rails to receive the tubes. But the Railwayz
Uni-ball Baluster Connector fastens directly to the top and
bottom rails and eliminates all of the drilling. Ribbed balls
hold the balusters tight and allow angling for stairs and other
sloped applications. The Uni-ball system with aluminum
balusters runs about $6.50 per lineal foot.
Railwayz, 866/411-7245,
www.railwayz.com.
Top Coat.
More and more decks are
being built with premium hardwoods and composite materials, and
stainless-steel fasteners are a perfect match for those
long-lasting materials. But hundreds or even thousands of shiny
screw heads can be a real distraction on an otherwise beautiful
deck surface. Now you can match the fasteners to the material,
making them less visible. Deckfast paints the heads on its
Headcote Stainless Steel Screws with a durable epoxy finish.
The screws are available in conventional and trim head styles
in gray, tan, dark brown, and white. The white finish is great
for plastic and composite trim. You can find them in the
McFeeley's catalog (800/443-7937) or online
(www.mcfeeleys.com); prices run about $11
per pound.
Starborn Industries, 800/596-7747,
www.headcote.com.
Stone Zone.
Even exotic hardwood
decking is old news now, so if your customer wants something
completely beyond the ordinary, you could try Stone Deck. The
16x16-inch stone tiles can replace ordinary wood or composite
decking and provide your customer with a deck surface that's
truly unique. According to the manufacturer, the deck surface
has between 5,000 and 10,000 psf of flexural strength
(depending on the type of stone) and requires minimal
maintenance. The tiles are shipped in 178-square-foot pallets,
and prices start about $15 per square foot. Just make sure to
plan for the eight or nine pounds of added dead load.
Deck Technologies, 651/459-3049,
www.stonedeck.biz.
EZ Iron.
Wrought-iron railings and
balusters give a touch of class to outdoor living spaces, and
customers love the historic look. But if your metalworking
skills are a little rusty, you might look to Fortress Iron. The
company offers a complete line of prefabricated iron rail
panels with matching gates and hardware. The 93 1/2-inch panels
are fully assembled and require no welding or fabrication for
mounting. Your customers can even add 12-inch decorative
inserts to personalize the look. The system seems like a great
way to speed up the process of building metal railings, as well
as to offer your customer something a little different. Prices
run from $9 to $14 per lineal foot, depending on options.
Fortress Iron, 800/346-8435,
www.fortressiron.com.
Post Topper.
Topping off a
pressure-treated or cedar deck post couldn't be easier.
Postcaps from Maine Ornamental, available in pressure-treated,
cedar, mahogany, and redwood, slip over a 4-inch or 6-inch
post, adding a nice finishing touch and hiding
less-than-perfect cuts. They come in ball-topped, flat, and
pyramid-shaped profiles in finishes from natural wood to
polished brass and bright white. Prices run from $8 to $20
each.
Maine Ornamental Woodworkers, 866/780-3507,
www.postcaps.com.
Cable Way.
If obscuring a
beautiful sunset or mountain vista with a busy railing or
balustrade is out of the question, you could suggest a
good-looking and sturdy CableRail Assembly from Feeney. The
1/8-inch wire assemblies have turnbuckle-style tensioning
hardware on one end and "one-way" quick-connect fittings on the
other. Special hardware and washers for stairs and other sloped
applications are available, and the assemblies can be used with
both wood and metal posts. A 20-foot long, 36-inch-high railing
with ten cable assemblies runs about $16 per foot. Pricing
doesn't include a top rail or posts.
Feeney Wire Rope & Rigging, 800/888-2418,
www.feeneywire.com.
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Door Hardware
High Security.
Even the
highest-quality deadbolt and lockset provide little protection
from a flat bar. And the intruder can enter the home without
making a lot of noise. While no lock system will stop a
criminal who's really intent on breaking in, you can slow them
down with a multi-point locking system from Therma-Tru. The
improved locking system features stainless-steel head and foot
bolts and a locking tongue at the strike. According to the
manufacturer, the locking points can't be engaged unless the
door is closed and latched, which prevents damage to the casing
and sill. The upgrade is available on all of Therma-Tru's entry
doors and adds about $400 to the list price.
Therma-Tru, 800/537-8827,
www.thermatru.com.
Bronzed Beauty.
If your customer
is looking for door hardware that's truly unique, you could
suggest one of the offerings from Rocky Mountain Hardware.
Their beautiful bronze castings are all individually
distressed, making each one a little different. The sand-casted
bronze darkens as it ages. So unlike most "bronze" finishes
that are actually painted brass or steel, the finish won't wear
off. In addition to good looks, the products have sturdy
springs in their lever sets and knobs, so they won't go limp
over time. Prices for the Builder's Series start at about $200
list.
Rocky Mountain Hardware, 888/788-2013,
www.rockymountainhardware.com.
Wide View.
Capturing a scenic
vista with a 6- or even an 8-foot patio door is tough, but
special hardware on Weather Shields' Telescopic Sliding Glass
Door means you can frame a scenic view with patio doors as wide
as 19 feet. The stacking design allows up to six operating
panels (three on each side), and the coupling flange means that
when one panel is opened or closed, the remaining panels
follow. According to the manufacturer, 1 1/2-inch ball-bearing
rollers make the heavy doors easy to operate, and coastal-grade
stainless-steel hardware and fasteners are standard.
Weather Shield, 800/477-6808,
www.weathershield.com.
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