Not every kitchen remodel requires a pull-and-replace
approach, especially if the existing cabinets are in good
shape. Where that's the case, a nice-looking tile job can be a
cost-effective way to dress things up. In the project described
here, I transformed the entire look of a kitchen in less than
two days by covering a tired plastic laminate countertop and a
wallpapered backsplash with ceramic tile.
Because the homeowners had just installed new vinyl flooring
the week before, my first move was to protect the floor with a
layer of cardboard. I also set the stove and sink aside, out of
harm's way.
Preparing the Countertop
It's possible to tile directly over well-bonded old laminate,
but I prefer to make my countertops bulletproof by adhering an
uncoupling membrane over the substrate. That does take some
added effort, but it's still a lot easier than ripping out the
old counter and building a new plywood substrate.
Applying the thinset bed.
After pulling off the existing laminate self-edging, I
roughened the smooth surface of the laminate with a grinder to
allow the thinset cement to bond to it effectively (see Figure
1).
Figure 1.The existing laminate countertop is
roughed up with an electric grinder to provide a good bonding
surface (top). There's no need to leave grind marks on every
square inch, but the entire surface should be liberally
scratched up (center). A uniform coating of latex-modified
thinset cement is then spread and combed out with a V-notch
trowel (bottom).
As recommended by the manufacturer of the uncoupling membrane,
I then used a 3/16-inch V-notch trowel to lay down a uniform
layer of bonding mortar. The D-50 Flexible Thinset Mortar I
prefer (Durabond, available from Bostik Findley, 888/592-8558,
www.bostik findley-us.com) is latex
modified and formulated to adhere to many types of surfaces.
But because the quality of the thinset bond depends on a
mechanical interlock between the mortar and the surface of the
substrate, I prefer not to set tile in thinset applied directly
to laminate. Local variations in texture mean that the bond
strength is likely to vary from one tile to the next.
Roll out the membrane. An
uncoupling membrane does away with that uncertainty. Ditra mat,
the material I use for this application (Schluter,
800/472-4588, www.schluter.com), is a waterproof
polyethylene sheet that has a fleece-like material on one side
and a grid of undercut square cavities on the other (Figure
2).
Figure 2.Precut sheets of textured polyethylene
membrane go on over the cement (top) and are bedded firmly in
place with a wood float (center). An edge view of the
proprietary membrane and dry-fitted pieces of tile and nosing
reveals the undercut profile of the square depressions, which
makes for a solid mechanical bond between the membrane and the
layer of cement that will later accept the tile
(bottom).
The fleece underside forms a reliable, uninterrupted bond with
the underlying laminate, while its exposed face presents a
waffle-like surface designed to lock onto the hardened thinset
mortar that holds the tiles.
Ditra's primary application is under floor tile, where it
prevents transfer of stresses from substrate movement and
diffuses vapor pressure by way of interconnected, open air
channels in its underside. Tiles bonded to the mat perform as a
cohesive unit, independent of the substrate. Ditra can also be
used in place of backerboard when a tile counter is applied
over particleboard or plywood, in which case it eliminates a
major cause of countertop failure by preventing moisture from
penetrating to the substrate. The mat is about 1/8 inch thick,
comes in a roll 1 meter (39 inches) wide, and costs about $3
per square foot installed. The countertop is ready for tiling
as soon as the mat has been rolled out and bedded firmly into
the base layer of thinset with a wood float.