I'm a framer on eastern Long Island. My brother, Fred Jr., and
I build a half-dozen custom homes each year, typically 5,000
square feet or larger. While Fred rides herd on the business
end of things, I direct the field crew in a hands-on capacity.
Last year, we began building a gambrel-roof, shingle-style home
that features a two-and-a-half-story turret, 12 feet in
diameter and about 32 feet high, not including the rooftop
finial. The turret projects from the front elevation and
encloses a stairwell with semicircular, mid-level landings
between floors. The half-round tower opens into the first and
second floors on the inside, but it becomes full-round
construction where it penetrates the roof. In this article,
I'll explain how I tackled this complicated piece of
framing.
Fred worked with the foundation sub to stake out the turret's
footing and foundation, using a nail to pinpoint the turret
location and the center of its radius. From this pivot point,
he swung a tape measure to locate the center of a 24-inch-wide
poured concrete footing. He later used a trammel stick to swing
the outer radius of the foundation wall onto the footing, using
the point of a nail to scratch the green concrete. The
foundation sub used 6-inch-wide panels to form the wall in a
faceted curve.
Circular Plates
The portion of the turret that projected from the building's
facade was a little less than a half circle (see Figure 1).
Accordingly, we needed a semicircular mudsill and several
half-round wall plates to frame the outer walls of the turret.
We made the sill and wall plates by laminating a double layer
of 3/4-inch plywood. For the mudsill, we used pressure-treated
southern yellow pine plywood; the rest of the plates were made
from fir cdx.
Figure 1.The 12-foot-diameter tower encloses a
staircase with a semicircular landing at the first floor and an
open railing at the second floor. Daylight from three windows
floods the top of the tower, where it penetrates the roof and
becomes fully round. Note the cricket where the tower's back
wall interrupts the valley between the two gambrel roof
sections.
We cleared a space on the subfloor, laid down a surface of
clean plywood to work on, and I used a trammel to draw a full
12-foot-diameter circle to guide the assembly (Figure 2). The
plates had to be made from several shorter segments of plywood;
we were able to cut about five segments per 4x8-foot sheet. I
used two marking points on the trammel, one at the 6-foot
radius and the other 5 1/2 inches back, to make a nominal 2x6
plate. Although the cuts were curved, the radius was wide
enough that we could make the cuts with a circular saw. Each
layer required five or six segments to make a complete ring. We
assembled full ring plates, then cut most of them into
half-circles for use in the lower sections of the turret. We
set aside four full circles with which to frame the section of
the turret above the roofline as well as the bell-shaped turret
roof. We also cut enough segments to fabricate curved window
headers.
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| Figure 2.Two layers of 3/4-inch
plywood, glued and nailed together with overlapping
joints, formed the top and bottom plates of the
tower's frame (upper left). The sill plate (upper
right) was made from pressure-treated plywood. The
walls were assembled in place in three sections,
with 2x6 studs toe-nailed in place on 6-inch
centers, measured along the outside edge
(left).
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Wall framing began
directly on top of the pressure-treated plywood mudsill, which
was installed as usual over sill sealer and anchor bolts. The
2x6 studs were laid out radially around the sill every 6 inches
on-center, measured along the outside perimeter.
We framed the turret platform-style, in three levels. The
stacked plates and shorter stud lengths provided more stiffness
than balloon framing.
The top plate of the second wall section stopped flush with the
second-story ceiling joists. Above that, the framing went fully
round where it projected through the roof.
We framed the second wall section with its top plate flush with
the top of the ceiling joists over the second floor. Above that
level, the turret framing projected above the roofline and
became fully round. We framed the ceiling openings square as in
a conventional stairwell and added diagonal framing to round
off the corners (Figure 3).
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Figure 3.The top, full-round section
of the tower was framed on the ground and hoisted
into place with a material lift (top). The round
section dropped neatly into place in a square
opening framed to support it (above and
right). |
The close radial layout created tight stud spacing on the
interior side, which was an advantage for drywall application
but made for a labor-intensive insulation job. (We used R-19
unfaced fiberglass batts, each batt carefully cut and stuffed
to fill the bays' flared contours.)
The turret section above the roof stood about 6 feet high. We
framed it as a unit, on the garage slab, between two full-round
plates, and lifted it into place with our JCD Load-All, an
all-terrain forklift.