Layout and Installation

Layout and Installation

Tiles for the first course had to be scribed around the threshold of the door.

Layout and Installation

Starting the first course with a quarter-size tile in the corner, the author put a full tile over the most trafficked area of the threshold, which helped to minimize the chance for cracking. Avoiding a grout line in the doorway also looked much better. The author marked the end scribe on the full tile and then flipped the tile over to mark the strip he needed to remove along one edge.

Layout and Installation

Next, he carefully cut the strip lengthwise in a tile saw.

Layout and Installation

He flips the tile over, and finished the cuts from the back.

Layout and Installation

Installation of tile over this uncoupling membrane required two passes of dry-set mortar—thinset that needs to be used over the membrane. The first pass with the flat edge of the trowel forced thinset into the cavities of the membrane.

Layout and Installation

The second pass with a 3/8-inch-by-3/8-inch square-notched trowel combed the thinset perpendicular to the long edge of the tile.

Layout and Installation

The author applied a skim coat of thinset to each tile.

Layout and Installation

Before pressing them into place

Layout and Installation

As the author pressed each tile into place, he pushed it side to side about 1/2 inch.

Layout and Installation

The perpendicular direction of the trowel lines allows air to escape along the long side of the tile as it beds into the thinset. Every few courses, it’s a good idea to lift up a tile and check the coverage of the thinset. For large-format tile, the coverage should be at least 85% for interior applications and 90% for exterior ones.

Layout and Installation

To finish each four-course section, the author marked the lengths of the last tiles in place before cutting and installing them, making sure to leave a 1/4-inch expansion space near the wall.

Layout and Installation

The second four-course section was laid out like the first, with a wall-to-wall guideline using the measurement from the initial dry layout

Layout and Installation

After completing each section, the author tapped down the ends of the tiles to minimize lippage. A short length of 2x6 with a scrap of flexible shower-pan membrane glued to it served as a beating block.

Layout and Installation

He tapped the ends of all the tiles with the block and a rubber mallet until their edges were even.

Layout and Installation

The floor of an adjacent hallway was slightly out of level, and for this small area, the author opted to use a mechanical “Lippage Tuning” system from Miracle Sealants. First, he cut and dry-fit all the tile for the hallway space.

Layout and Installation

Then, as he bedded each tile into the thinset, he inserted a flat, 1/8-inch spacer at each grout-line intersection.

Layout and Installation

After all the tiles were in place, he pushed plastic caps down over the protruding tabs.

Layout and Installation

Then he used a proprietary tool to “ratchet” the caps onto the tabs, aligning the intersecting tile surfaces.

Layout and Installation

Each spacer has a breakaway point; once the thinset had cured, a gentle tap with a mallet broke off the tab below the grout line.

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