Slideshow: Jig for a Making Gable-End Vent

Slideshow: Jig for a Making Gable-End Vent

The author builds a jig that bridges across the top of a frame for a gable-end vent. Shelf pins in the jig register in the holes on the pegboard work surface.

Slideshow: Jig for a Making Gable-End Vent

The top of the jig is made from two layers of beveled siding that position a plunge router at an angle.

Slideshow: Jig for a Making Gable-End Vent

By running the router along a slot in the jig, he cuts angled mortises across all three members of the frame.

Slideshow: Jig for a Making Gable-End Vent

After routing the mortises, the author ripped louvers so they are flush to the back, providing a flat surface to which bug screen can be attached.

Slideshow: Jig for a Making Gable-End Vent

A steeper mortise angle and wider louvers would provide more weather protection, but in this case the finished vent would be installed under a wide rake overhang, which offered enough protection from the elements.

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