Late last year, Hilti introduced its first circular saw, the
WSC 267-E. This 71/4-inch model has some unusual features, so I
was eager to try it out. Right off the bat, I was struck by the
saw's shape and configuration. The tool has an in-line motor
but is proportioned and balanced like a sidewinder.
The in-line gearing allows it to produce high torque at low
rpm. Like most in-line models, the Hilti is narrow from side to
side — but it's also short from front to back, making it
far less nose-heavy than other in-line saws. Not counting the
cord, this tool weighs 10 pounds, which means it's slightly
heavier than a sidewinder but significantly lighter than the
average 14-pound in-line model.
Hilti WSC 267-E Specs
Amps: 13.5
Weight: 10 pounds
Spindle speed under load: 1,900-3,900
rpm
Maximum cutting depth at 0 degrees: 2 5/8
inches
Maximum cutting depth at 45 degrees: 2
inches
Blade size: 7 1/4 inches
Street price for kit: $439
Hilti Corp.
800/879-8000
www.us.hilti.com
Guide Rail
The most unusual
feature of the WSC 267-E is an accessory, the WGS 1400-2
Guiding Rail. This aluminum straightedge fastens to the work
with screw clamps that fit into a slot on the bottom side of
the extrusion. A ridge on the upper side of the extrusion fits
into a slot in the bottom of the saw base and guides it along
the rail. There is no slop in the fit, so the cut can be very
clean and straight.
Fast setup. The blade does not quite touch the
edge of the rail — it just kisses the edge of a rubber
strip glued to the bottom of the extrusion. This makes it much
easier to use the fence because you can lay the rubber edge
against the cut line and know that's where the blade will be.
There is no need to measure some distance off the cut line and
clamp the fence there. The guide rail, which is 55 inches long,
makes this saw an excellent tool for crosscutting sheet goods
and trimming door bottoms. Not only do you get a straight cut,
but the rubber strip prevents the blade from splintering the
side of the work that's against the fence.
A familiar design. If the fence setup sounds
familiar, that's because it is. Festool pioneered this design,
and Hilti uses the same extrusion as Festool. I know, because I
tried Festool's saw on Hilti's fence and Hilti's saw on
Festool's fence. The only difference is that the Hilti fence is
notched at one end to accommodate a conventional blade guard.
This allows you to set the saw on the end of the fence with the
blade guard down. Festool's saw does not have a guard, because
it plunges down like a router to start the cut. This works fine
when you use a fence, but it means the saw can't be used for
freehand cutting. In this regard, Hilti's saw is more versatile
than Festool's because it works both on the rail and freehand.
Cutting
The Hilti's blade is on the right, just as
the blade on a sidewinder would be. I cut left-handed, so the
cut-line indicator on the base is very easy for me to see. But
if you cut right-handed, you need to lean out over the saw to
see if the indicator is hitting the line. The saw tilts 0 to 45
degrees and will cut up to 25/8 inches deep at 90 degrees, and
up to 2 inches deep at 45 degrees.
The motor on this saw draws 13.5 amps and with no load has a
top speed of 4,300 rpm. These numbers are pretty close to what
you see for other in-line models. What's different is that the
saw takes a second to come up to speed — not because it's
weak but because it has an electronic control that soft-starts
the motor. This makes for smoother starting (less torquing) and
reduces the likelihood that you will blow a breaker. According
to the manufacturer, the control maintains constant speed by
matching the electrical input to the cutting load.
The tool is also equipped with a variable-speed dial. I can
understand this feature on a jigsaw, but I can't see why a
carpenter would want to use a circular saw at anything but top
speed.
Power. This saw exhibited good power
when cutting sheet goods and crosscutting 2-by material. But
when I ripped framing lumber, it did not feel quite as powerful
as the DeWalt in-line saw I normally use. The WSC 267-E is not
particularly loud, but the gears do make more noise than the
gears on other in-line models.
Features
The Hilti is well-balanced and the
rubberized grip is comfortable to grasp. There is a safety
button just above the grip; you have to press it with your
thumb to activate the motor. Normally, I don't like this kind
of thing, but since the button is conveniently placed, using it
is not a hardship.
The blade is covered by a sheet-metal guard that you can
retract by pulling a lever near the top of the housing. The
guard will retract on its own and does not tend to stick, even
when making small trimming cuts. Chips exhaust through an
adjustable port at the rear of the saw. You can direct the
chips by twisting the port, or you can remove the port and
connect the saw to a vacuum. This arrangement is not 100
percent efficient, but it will collect the vast majority of the
sawdust.
Other features include a ribbed magnesium base, an arbor lock
for changing the blade, and a bevel mechanism that requires you
to lock and unlock two different levers to tilt the blade. I
like the first two features but would prefer to use a
single-bevel lock. The heavy rubber cord is 16 feet long, which
is convenient when you are doing trim or working in a shop and
do not want to use yet another extension cord.
From the blade side, the Hilti saw looks
like a sidewinder. In this photo (top) the author uses it with
an optional guiding rail to crosscut a sheet of melamine.
Viewed from the opposite side (above), it's clear that the saw
is an in-line model.
Pros and Cons
The WSC 267-E would be a good saw
for a finish carpenter who does occasional light framing. I
could not see using it for heavy framing, because it lacks a
rafter hook. Also, with a retail price of $299, it isn't the
kind of tool you want to see falling off the roof. It's less
powerful than other in-line saws, and for roof cutting you want
a model that tilts more than 45 degrees.
The best thing about this saw is the edge guide. Without it, I
wouldn't want the saw. The guide enables you to make clean cuts
in melamine and finish plywood; guideless, you can use the saw
freehand like any other saw.
The Hilti would not be my first choice for cabinetmaking. For
that I would want Festool's saw, because it's quieter and runs
more smoothly. But if there were some reason I needed to use
the same saw for everything, I'd consider buying the
Hilti.
The kit version of this tool costs $439 and includes a saw, a
case, a 55-inch guiding rail, two clamps, and two
blades.
Door-Hanging Tools
by Patrick McCombeLock, Stock, and Barrel.
If you've
ever spent an hour prepping a door slab for a lockset, or,
worse, bored a hole in the wrong location, you'll appreciate
the Porter-Cable 511 cylindrical lockset installation kit. It
includes a boring jig, bits, and all the tools necessary for
drilling and mortising cylindrical locksets. Suitable for both
23/8- and 23/4-inch backsets, it works with doors from 15/16 to
21/8 inches thick. You can find it on the Web for about
$170.
Porter-Cable, 800/487-8665,
www.porter-cable.com
Hold the Door.
Made from Baltic
birch plywood and select maple, the Templaco Door Holder is
described by the maker as "the tool you would make if you had
the time." Unlike metal versions from other manufacturers, this
door holder is so sturdy you need only one — plus it's
less likely to damage the door, says Templaco. It sells for
about $60.
Templaco, 800/578-9677, www.templaco.com
Levelheaded.
Many door hangers are
already familiar with Stabila's Jamber Set (left), which
consists of a 78-inch and a 32-inch level packaged together for
hanging doors ($160). Recently, the company introduced another
level designed for door hangers, the 59-inch model 37459
(right). This device is perfect for leveling the head jambs on
double-door setups, and it has the same attributes that have
made Stabilas professional favorites — including acrylic
block vials, sturdy aluminum frames, and nonmarring rubber end
caps. It costs about $75.
Stabila, 800/869-7460, www.stabila.com
Generators
Diesel Power.
In addition to
anecdotal evidence that diesel engines can boost your
confidence and virility, these motors get better mileage and
last longer than their gas counterparts. So it's not surprising
that diesel engines are starting to show up on portable
generators. Rated at 5,000 watts with another 1,000 in reserve,
the diesel-powered Master MGY5000C has plenty of juice for even
the most power-hungry job site. Powered by a Yanmar 9-hp,
overhead-valve engine, the MGY5000C will run for more than
eight hours on a single 4.2-gallon tankload. It costs about
$4,250.
Desa, 866/672-6039, www.desamasterheater.com
Quiet Down.
Listening to a
generator all day can get old fast. Not only is the noise
grating for you and your crew — the constant drone won't
win you any friends among the neighbors, either. Yamaha's
YG4000D could be a solution to this problem. At 69 decibels,
it's among the quietest commercial-quality generators
available, says the company. It produces a maximum of 4,000
watts and features a low-oil warning system, a cast-iron
cylinder liner, auto idle, and an 11-hour run time on a full
tank. It weighs 132 pounds and has a suggested retail price of
$2,100.
Yamaha, 800/962-7926, www.yamaha-motor.com
Going Mobile.
Most domestic trucks
have a PTO (power take off) port already built into their
transmission, or it's offered as a $250 option. Generally, the
PTO port is used for running hydraulic pumps for dump bodies,
cherry pickers, and the like, but one company is using this
feature to run AC generators. Mounted under the cab, the
RealPower Generator produces an astounding 12,000 watts of
power delivered in both 240-volt and 120-volt outlets. The
RealPower generator is compatible with most Chevy and Ford
heavy-duty automatics and some Ford 5- and 6-speed manuals; a
version for Dodge's new 6-speed manual is coming soon. The
generator costs about $4,800 installed.
RealPower, 877/670-7325, www.realacpower.com