As a full-time residential remodeler, I am constantly trying
to establish plumb and level reference marks. In the past, I've
done this with spirit levels, but recently I tried doing it
with a PLS2 loaned to me by Pacific Laser Systems.
The PLS2 is a self-leveling laser-line tool that projects
visible vertical and horizontal lines. It has four functions,
all controlled by the "on" button: Press the button once for a
level line, twice for a plumb line, and three times to project
cross hairs consisting of a plumb and a vertical line. If you
press the button a fourth time, it overrides the six-degree
self-leveling function so that you can aim the laser like a
flashlight and project 90-degree cross hairs onto any surface
you want. Pressing the button one more time turns the laser
off.
PLS2
Weight: .6 pound (without case and bracket)
Size (in inches): 2 by 2 7/8 by 3 3/8
Power supply: three AA batteries
Range: 100 feet indoors
Pacific Laser Systems
800/601-4500
www.plslaser.com
Bright Beam
I was impressed with the brightness of the lines cast by the
PLS2. The beams are clearly visible indoors — and even
though the tool is not designed for outdoor use, the lines are
still somewhat visible in dim outdoor conditions. (Bright
sunlight, however, will completely wash them out.)
The self-leveling pendulum is super fast, stopping in one or
two seconds. Although the tool is designed to be mounted on a
tripod or placed on a solid surface, I found that I could check
conditions on the fly by holding the laser in one hand and
steadying my elbow with the other.
Intended Use
The PLS2 is not intended to replace the kind of laser you
would use to lay out a large foundation, but it is a good
replacement for a spirit level when you need to create plumb or
level lines. According to the manufacturer, the device is
accurate to 1/8 inch in 30 feet.
I had some initial concerns about being able to use this tool
efficiently in a small room: What if I couldn't get the laser
far enough back to project the line all the way across the
wall? As it turned out, this was not a problem, because the
PLS2 projects a very wide-angle beam. The manufacturer says the
beams fan out at 90 degrees. In situations where I normally
would have had to walk a spirit level across the wall, I used
the laser instead and got more accurate results in a fraction
of the time.
The PLS2 would have paid for itself on a job I recently did
that involved setting a number of decorative columns: We put
the laser on top of a 4-foot ladder in the center of the room
and used it to project plumb reference lines at each location.
I also loaned the tool to a friend who had to tile an
irregularly shaped room that was out of square. He put the tool
on a tripod and used the cross-hairs function to project square
layout lines onto the floor. This allowed him to see quickly
how various layouts would work — without having to draw
and erase a whole bunch of lines.
The PLS2 is small enough to fit in the palm of your hand and
comes in a high-quality case that fits on your belt. It
includes a magnetic bracket and mounting screws. You can
temporarily secure the bracket to the wall with screws or you
can use the magnets, which are powerful enough to hold the
laser to metal corner bead. The PLS2 costs about $260 —
but it's such a timesaver it's at the top of my personal wish
list.
The lines projected by the PLS2 are
clear-ly visible indoors, even in a well-lighted room. It's
possible to use the tool outdoors, but in bright sunlight the
lines are too hard to see.
Pacific Laser Systems recently released a variation of this
tool, the PLS2E. The new model sells for about $500 and
includes a hand-held detector that extends the tool's outdoor
range to 100 feet. The detector emits a sound when it's in line
with the beam.
Victor Rasillais a working supervisor for Brinton
Construction in San Leandro, Calif.
Ridgid R843 Cordless
Jigsaw
by Marc Shapiro
When I started my tool collection more than 30 years ago, the
only battery-powered tool available was a flashlight. Once
cordless drills hit the market in the ‘80s, however, they
became an indispensable part of my toolbox. Recently, I decided
to expand my cordless collection with a jigsaw, which is how I
ended up test-driving Ridgid's new 18-volt Model R843 cordless
jigsaw.
I began the trial with a healthy dose of skepticism. I've
found few tools that perform as well and last as long as my
trusty top-handled Bosch, and I'm not about to sacrifice the
quality of my work just for cordless convenience. I set the bar
high: The Ridgid jigsaw would have to cut and perform as good
as or better than my Bosch 1581.
Ridgid's new 18-volt cordless jigsaw
boasts most of the features found on professional-grade corded
models, including four-position orbital cutting and a toolless
blade clamp. The sturdy cast-aluminum shoe bevels to 45 degrees
in both directions and has detents at 0, 15, 30, and 45
degrees.
Features
The Ridgid jigsaw has four orbital settings that adjust easily
with a small lever on the housing and a variable-speed trigger
control. The shoe adjusts with a hex wrench to 45 degrees in
both directions; the wrench rides on board. The detents —
at 0, 15, 30, and 45 degrees — are an improvement over
the 0- and 45-degree detents on my old Bosch.
Unfortunately, the Ridgid doesn't have a dust blower to clear
the cut line, but it does include a removable anti-splintering
insert. Another nice feature is the lever release for blade
replacement, which allows for rapid blade changes and is easy
to use. You have to depress a safety button before you can pull
the trigger — a potential annoyance that I got used to
quickly.
The jigsaw's toolless blade clamp
operates by means of a spring-loaded, thumb-operated lever. The
clamp holds securely and is easy to use; it accepts Bosch-style
T-shank blades.
The tool comes with one battery and an excellent charger,
which boasts a speedy 30-minute charge time and a very logical
set of LED indicators. Thanks to solid, dependable latches, the
battery pack is easy to insert into and remove from the tool
and charger. While the blow-molded plastic case is larger than
it needs to be, it doesn't supply a place where you can store a
substantial number of blades inside their packages. The only
provision for organizing blades is a small tray that holds
about 10 loose blades, which are left unsecured when the case
is open.
Testing
The tool arrived for testing just as I was renovating my shop.
I had a 3-by-16-foot bench made from 2x8 framing material that
was no longer useful and had to go. Demo is not the primary
purpose of a jigsaw, but I thought it would be a good way to
test horsepower and durability. Choosing an aggressive Bosch
T101D blade, I used the Ridgid and the Bosch in identical
tests, crosscutting and ripping to test speed and power, and
cutting tight ovals to test for blade deflection.
The Ridgid proved to be very powerful, staying with the corded
Bosch stroke for stroke. Its orbital action was also effective;
it tore right through the crosscuts. Both tools found long rips
a little tiring, but the Ridgid cordless motor held its own and
moved right down the line. After cutting some 2-inch ovals, I
was surprised to see burn marks left by the Bosch but not by
the Ridgid.
Next, I used both tools to cut a random set of curves through
some 3/4-inch bamboo flooring. Both left a surprising amount of
burn, but generally performed well. I attribute the burn marks
to the extreme curves I was making and the density of
bamboo.
As a final test, I used the two jigsaws to cut some very tight
scallops in a piece of 3/4-inch red oak. Again, the Ridgid's
performance was equal to the Bosch and it left fewer burn
marks.
The jigsaw kit comes in a blow-molded
case and includes one battery and a 30-minute fan-cooled
charger. It sells for about $200.
During the testing, I paid close attention to blade
deflection, an annoying problem with a jigsaw, particularly
when cutting curves. On my initial tight-ovals test cuts
— as with all jigsaws — the cut started out square
for both tools but began deflecting as the blade moved into
very tight curves. Upon completing the oval cuts, the Ridgid
was out of square by 6 degrees — which compares quite
favorably with the Bosch's 8 degrees of deflection.
Complaints
Without the battery, the Ridgid jigsaw weighs about the same
as the Bosch. But I got used to the added weight quickly, and
even found that the additional mass helped to dampen the
vibration — albeit not enough to prevent the Ridgid's
plastic chip guard from falling off when I made the tightest
turns.
The chip guard has a small spring clip that attaches to the
wire blade guard. I found this attachment system unreliable and
annoying: It just would not stay put and it was awkward to
reattach. Without the chip guard, the Allen key is left
unsecured and can also come off. I finally decided to leave
these two items in the case.
My only other complaints about the Ridgid are that it doesn't
have a speed-control dial like the Bosch does, and its
variable-speed trigger is a little lacking in
sensitivity.
The Verdict
Aside from those problems, the Ridgid held its own quite
nicely against my old workhorse Bosch. It has more than enough
power, holds an accurate line, and supplies sufficient battery
time to offset the power advantages of a cord.
In fact, the nicest feature is perhaps the most obvious
— no darn cord. This is particularly beneficial with a
jigsaw. As I was turning tight curves with the Bosch, I was
forced to keep an eye on the cord so I wouldn't cut it off.
With the Ridgid, I could focus on what I was cutting without
worrying about that. The combination of cordless convenience
and corded-tool power makes the Ridgid a tool I can use. If
you're considering a cordless jigsaw, I recommend you check it
out. It sells for about $200.
Marc Shapirois a general contractor and the owner of
Quality Woodwork Construction in Alexandria, Va.
Toolbox
Tajima Chalk and Ink Lines
by Dan Parish and Gary
Katz
You know the problems with chalk lines: chalk all over your
hands and in your nail bags; snapped lines that are too dark,
too wide, or too faint; hooks that won't grip; and cheap cotton
string. There's no need to talk about it further — you've
been there. We recently tried out three Tajima chalk lines and
a Tajima ink line (888/482-5462,
www.tajimatool.com). If you're unhappy with
your current chalk line, you'll find there's a lot to like
about these tools.
A small lever locks the string on
Tajima's Chalk-Rite Snap-Line. The $30 chalk line's
braided-nylon string produces distinct lines; the tool's large
hook grips most surfaces easily.
What's Different?
The first improvement over conventional chalk lines is the
string. With these devices, there's no cheap cotton to ball up
inside the housing. Instead, the Tajima Chalk-Rite Snap-Line is
high-quality braided nylon, the same stuff commonly used for
the backing on fly reels. The nylon is stronger than cotton and
produces a sharper line —but it requires chalk that's
ground much finer than the conventional kind; otherwise, it
won't properly adhere to the line. Tajima produces its own
special chalk made from micro-fine particles, which is sold in
10-ounce bottles in white, blue, red, and yellow.
The Tajima lines also have a better hook. Using a downspout to
hold the "dumb end" of your line wouldn't work with an ordinary
chalk line. But despite the downspout's rounded corner, the
Tajima holds like a grapple. Almost twice as wide and deep as a
standard chalk-line hook, and with a tacky back side, the hook
securely grabs almost anything.
There's nothing worse than snapping long lines and then
spinning the crank furiously to get the line reeled back in.
Tajima's geared system winds the line three times for every
spin of the handle. The winding system also has a lock lever.
Controlled with your thumb, it locks the line so you can use
your other hand for snapping the line.
Another great feature is the absence of a dust cloud every
time you pull out the string. A patch of fleece cleans away
excess chalk and leaves an even layer on the string, helping to
keep the line crisp and fine. This also means you don't have to
fill it with chalk as often, because you aren't dropping pounds
of it on the floor every time you extend the string. At $30,
this chalk line is more expensive than those sold at the
lumberyard, but it's worth the price.
Auto Wind Option
The standard Tajima chalk box worked so well, we decided to
try the company's Chalk-Rite Auto-Wind model, too. This chalk
box uses a similar line and hook, but has a self-winding
feature for quick and easy retrievals. The spring-loaded
mechanism sits just below the chalk reservoir and has an
indented wheel on the outside so that you can hold the line
while you snap it. Unfortunately, it won't retract
automatically when the line is extended more than 23 feet. The
string stretches to 33 feet, but beyond 23 feet the
self-reeling mechanism must be disengaged. The body of the
Auto-Wind is clear, so you can see how much chalk is left. It
sells for about $22.
Fine Lines in Ink
If you want a really fine chalk line, or you want to snap
lines on a wet surface (we've heard that framers work in the
rain sometimes), try Tajima's Ink-Rite Snap-Line. You may never
have heard of ink lines before, but they are not some
newfangled thing. Widely used in Japan for many years, it's
surprising that they haven't caught on in the United States,
considering the benefits. Since the ink is water-resistant, you
can snap a line in wet weather and it won't smudge or wash
away. The Ink-Rite is very similar to Tajima's self-winding
Chalk-Rite and has a similar rewind mechanism, but instead of a
chalk reservoir, there's an inkwell. The line runs through a
sponge that puts the ink on the string, while an appropriately
named ink-metering button dispenses ink from the reservoir onto
the sponge. You don't want to overfill the well or push the
button too many times or you'll end up with ink all over your
hands — but once you get used to how it works, it's easy
to produce an extremely thin line. The Ink-Rite extends to 25
feet in auto-rewind mode, and up to 65 feet when the mechanism
is disengaged. It, too, sells for about $22.

Tajima's two self-winding snap lines,
the Ink-Rite Auto-Wind (left) and Chalk-Rite Auto-Wind (center)
have a similar design and share some of the same features as
the hand-crank version (right), including the braided nylon
line and hook. The ink version produces water-resistant lines
that are less than 1/16 inch thick, while the chalk version has
a clear reservoir with a metal mixing ball inside that prevents
the chalk from caking inside the housing.
Fine Lines in Chalk
If you're a framer, you don't necessarily need to read any
further, but finish carpenters should take notice. Tajima's
newest chalk line, the Ultra-Thin Snap-Line, snaps a line
almost as thin as the ink line. By combining nylon and
polyester, Tajima has created a super-fine string that has just
the right balance of strength and chalk adhesion. It provides
multiple snaps, yet produces an extremely fine line.
Finish carpenters will appreciate the
fine lines of the newest Tajima chalk line, the Chalk-Rite
Ultra-Thin Snap-Line. It's similar to the original red-case
version, but its .5-millimeter string makes an even thinner
line for tasks that require tight tolerances.
The bad news is that you can't put the .5-millimeter string in
the original (red) 1.2-millimeter Tajima chalk box. You'll want
to save the original version for longer lines, anyway. The
newer, blue boxes are meant for lines less than 40 feet. But if
you're doing precision work, like laying out tile, snapping
control lines, or installing crown, you'll appreciate the
greater precision. The blue box has all the same features as
the red box, including fast retrieval, precise chalk
dispensing, and handy, thumb-activated line lock.
The Ultra-Thin Snap-Line sells for about $30.
Dan Parishand Gary Katz are finish carpenters in
Southern California.
Toolbox
CHAIN SAWS AND ACCESSORIES
Breathe Easy
Chain saws are an ideal match for some framing and demo tasks,
but forcing your co-workers to choke on the clouds of blue
smoke coming from your machine's muffler won't win you any
friends. Compared with previous models, Husqvarna's newly
introduced 575XP reduces exhaust emissions by 70 percent and
fuel consumption by about 20 percent, says the manufacturer. It
also provides about 10 percent more cutting power at the
medium-engine speeds commonly used for construction
applications. And the Husky Air Injection system removes up to
97 percent of dirt before it reaches the saw's filter. The
575XP sells for about $400. Husqvarna,
800/487-5962, www.husqvarna.com
Chain Gang
Cutting with any dull tool is dangerous and frustrating, but a
dull chain saw has to be the absolute worst. According to the
maker, Carbide-Tipped Chain Saw Chains will stay sharp up to 25
times longer than conventional chain-saw chains. Available in
several pitches for all saws, they are ideally suited for tough
jobs like demolition and cutting stumps and railroad ties. The
manufacturer also offers carbide sharpening tools and
professional sharpening services. Carbide-tipped chains start
at $110 for a saw with a 16-inch bar. Rapco
Industries, 800/959-6130,
www.rapcoindustries.com
Better Protection
Like all power tools, chain saws require appropriate safety
gear — yet most occasional chain-saw users wear
protective chaps only when they're riding a Harley. If you want
a little more protection than your blue jeans, check out the
Chain-Saw Chapps from W.E. Chapps. In the event of a mishap,
fibers from the fabric — a combination of Cordura and
Kevlar — wind around the saw's spinning chain, jamming
it. The chaps are offered in two lengths, 36 and 45 inches.
Prices start at about $100. The company also offers protective
gear for landscapers, loggers, and arborists. W.E.
Chapps, 800/816-2427,
www.wechapps.com
Rapid Demo
Originally designed for fire rescue, the VentMaster Chain Saw
Upgrade Kit can convert your 4-hp (or greater) chain saw into a
powerful demo tool. The heart of the kit consists of a slotted
bar and an adjustable depth gauge that prevents cutting too
deeply. The kit also includes a carbide-tipped chain that
purportedly lasts much longer than conventional chains,
especially when cutting difficult materials like asphalt
roofing and nails. The company claims the kit's roller-nose
guide bar won't throw the chain or gum up with debris during
plunge cuts. Retail prices start at about $300. Tempest
Technology, 800/346-2143,
www.tempest-edge.com
DRYWALL TOOLS
Easy Terms
In addition to setting you back $2,500 or so, buying a
complete set of automated taping tools means you have to
maintain and repair them — a real pain in the mud bucket.
If you want the use of these tools without the hassle and
expense of owning them, check out the Ames Taping Tool Rental.
This program brings the tools right to your job site and, in
many locations, provides training on how to use them. At the
end of the job, you send the stuff back to Ames. A complete set
of automated taping tools, including a Bazooka, flat boxes, and
corner tools, generally rents for about $12 per day, with a
16-day minimum. Ames, 800/408-2801,
www.amestools.com
Cover Your Butt
Invisible butt joints may be the holy grail of drywall
finishing, but they're not unachievable. The ButtTaper promises
invisible, 6-inch butt seams without proprietary backers.
Here's how it works: After spraying the joint with water, you
roll the tool back and forth over it until you've created a
slight recess, which you fill with regular setting-type
compound, using a special notched trowel (included in the tool
kit). According to the maker, prepping the joint for finishing
takes about 31/2 minutes. The kit sells for $269. Fords
Drywall, 800/640-9093,
www.butttaper.com
Quick Rip
If narrow drywall cuts are slowing you down, the EZRip may be
able to help. The telescopic cutter makes rips of up to 24
inches and has two measuring scales that show both the offcut
and the remaining piece. Blade changes are easy, the maker
says, and the tool stores 10 blades on board. The whole process
looks much more accurate than guiding your knife with a tape
measure. The tool sells for about $70 on the manufacturer's Web
site. EZRip, 707/552-5510,
www.buyezrip.com
Rapid-Cut Jab Saw
I bought a FatMax Jab Saw shortly after it was introduced. It's
a nice tool, with a thick rubberized grip that's more
comfortable than most and super-sharp teeth that cut faster and
with less paper-tearing than the teeth on my other jab saws.
The manufacturer says the tool can cut cement board, drywall,
wood, and plastic. I've found that it also works great for
irregular cuts in foam insulation. It sells for about $15.
The Stanley Works, 800/782-6539,
www.stanleytools.com
Quick-Study Taping Tools
Most automated taping methods have a pretty steep learning
curve — but the maker of Better Than Ever Tools contends
that even inexperienced tapers can usually master its system by
the end of their first house. The company also claims the tools
are easy on workers' bodies and produce a high-quality finish.
A video on the Better Than Ever Web site explains how it all
works. To get started, expect to pay about $800 for a set of
tools — about one-third the cost of other taping systems.
Better Than Ever Tools, 800/444-7908,
www.betterthanevertools.com
Long-Reach Drywall Router
When you're hanging a lot of drywall, there's really only one
way to cut holes for outlets and fixture boxes: a RotoZip
spiral saw. The newest version, Model RZ25, has a 50-foot cord
that eliminates the need for an extension on even the most
outlet-starved job sites. The saw has a 51/2-amp motor that
spins at 30,000 rpm and a soft-grip housing that reduces
vibration. According to RotoZip, the new tool pairs well with
the company's new line of X-Bits, which reportedly stay sharp
five times longer than other spiral bits. The RotoZip RZ25 kit,
with three bits and a "carrying bucket," sells for about $80.
RotoZip, 877/768-6947,
www.rotozip.com