Interior soundproof framing system
Reducing noise and vibration is one of the top indoor environmental
quality concerns for dwellers of seaside condominiums and duplex
housing. The QuietZone acoustic wall system
by Tembec and Owens Corning offers builders an option for
sound-resistant
interiors.
To dampen sound between rooms, use interior partitions framed with
studs that are equipped with steel standoffs on which to secure the
drywall. The standoff brackets (installed no more than 24 inches
on-center along the length of each stud) isolate the drywall skin
from the structure, decreasing the vibrations that transfer sound.
Interior walls are then insulated with the Owens Corning Noise
Control System, which includes both insulation batts and an
acoustic caulk, before covering with Type X drywall. According to
Tembec, such a QuietZone wall allows for an acoustic reduction of
up to STC-65 — the acceptable standard for walls between
multifamily units and for the partitions around home theaters. The
only way to get a better acoustic system (approaching an STC-68)
would be with a double wall. For more information, contact
Tembec, 514-871-0137; www.tembec.com or Owens Corning, 800-438-7465;
www.owenscorning.com.
Fastener-Friendly Exterior Trim
New PT-wood alternative promises to be kinder to
galvanized grips
A new pressure-treated exterior wood trim uses a unique organic
biocide formula that reportedly won't eat up fasteners — a
problem some CCA-alternatives have faced. Armourwood uses a
combination of three active ingredients that create an effective
barrier against rot, fungi, and termites. The new-generation
treated material is currently available as preprimed exterior house
trim, fascia, and siding made from finger-jointed New Zealand
Radiata pine. However, the manufacturer — Fletcher Wood
Solutions, the North American arm of New Zealand-based Tenon, Ltd.
— plans to launch decking, sill-plate stock, and other
exterior materials for aboveground use.
According to product manager Tim Myers, the active ingredients in
Armourwood are insoluble in water, so the chemicals will not leach
out of any treated product and will not react with metal hardware.
During the treatment process, the chemicals are carried into the
wood by a solvent that leaches out and flashes off completely,
leaving the chemical plus a harmless waxy resin added to reduce the
uptake of water by the wood. The result is a nearly dry product
that is significantly lighter than CCA- and ACQ-treated woods.
Armourwood chemicals are approved by the EPA, and the product is
backed by a limited 25-year warranty. For more information,
contact Fletcher Wood Solutions, 866-372-9663; www.tenonusa.com.
Tintable Technology
Shading skylights offer relief from the
sun
kylights are wonderful for letting in much-needed light while
affording privacy. But the intense coastal sun means that you risk
increasing the heat load with those added rays. While insulated
glass in these units helps, it might not be enough as skylights are
typically angled toward the sun and therefore "see" more direct
radiation than most windows.
Sage Electrochromics offers a solution with its SageGlass
technology, pioneering the development of electronically tintable
glass windows and skylights that can respond to changing sunlight
conditions, controlling both visible light and solar heat. On a
sunny day, the flip of a switch can darken windows and skylights to
block annoying glare and heat, yet allows the glazing to let in as
much light as possible when it's cloudy.
SageGlass is produced by coating the glass at the factory with
multiple layers of very thin ceramic films. In total, these films
are reportedly less than 1/50th the thickness of a human hair. The
flick of a switch applies a low DC voltage to the films, causing
the active electrochromic layers to darken. Turning off the switch
reverses the voltage polarity, causing the layers to lighten.
According to the manufacturer, it takes less energy to operate a
house full of SageGlass windows than it does to run a single
40-watt incandescent lightbulb.
The product can presumably be installed by any window or skylight
maker into a window or skylight unit. However, Velux and Marvin are
the only two manufacturers we know about who are currently
promoting this glazing option. For more information, contact
Sage Electrochromics, 507-333-0078; www.sage-ec.com.
Sill Sealer
Three-way protection from common air
leak
Conventional sill sealers may not be thick enough to seal around
foundation irregularities, and the resulting gap between the
mudsill and foundation becomes a common site for air infiltration,
insect access, and water leaks.
Triple Guard Energy Sill Sealer offers triple protection: At 3/8
inch thick, the closed-cell foam will span foundation
irregularities, and its peel-and-stick adhesive simplifies
installation, adhering to concrete and masonry without shrinking or
peeling away. But best of all, this sill sealer features a
peel-and-stick flap that spans and completely seals the joints
above and below the mudsill. For more information, contact
ProtectoWrap, 800-759-9727; www.protectowrap.com.
Efficient Foam Goes Green
Soy-based spray-foam insulation stops air
cold
Combining energy efficiency with resource efficiency, BioBased
Insulation — a soy-based spray-in-place foam insulation
— can
significantly reduce energy consumption by virtually eliminating
air leakage, a major source of energy loss in homes. Rated at an
R-value of 3.7 per inch, the two-part soy-based polyurethane
product is competitive with similar open-cell .5-pound foams and
has approximately the same R-value as fiberglass batts or
loose-fill cellulose. However, unlike fiberglass or
loose-fill
cellulose, foam expands to fill cavities and works its way into all
the crevices of a wall or roof system to block airflow.
Spray-foam insulation adheres well to most clean surfaces,
including masonry and irregular stone foundations, making it a good
choice for sealing and insulating the perimeter walls of
crawlspaces. According to the manufacturer, the foam won't settle,
is not affected by moisture, and the R-value does not deteriorate
over time. The manufacturer also claims the material is pest
resistant and completely resistant to mold and mildew. Installed
prices typically run $1 to $1.25 per square foot. For more
information, contact BioBased Systems, 800-803-5189; www.biobased.net.
Peel-and-Stick Underlayment
Self-adhering membranes come into their
prime
Preliminary evidence from the aftermath of the four 2004 hurricanes
suggests that the worst damage resulted from failed roofs, which
led to extensive interior water damage. Poorly fastened asphalt and
tile topped the list, according to early insurance industry
reports. Yet much of this damage, it turns out, may have been
avoided if roofs had been covered with a full-coverage,
self-adhering underlayment.
Among the new self-adhesive membranes on the market is Atlas
WeatherMaster — a 55-mil-thick glass-reinforced, SBS-modified
asphalt roof underlayment. According to the manufacturer, the
glass-reinforced backing is highly tear-resistant, and its
skid-resistant surface provides better traction for roofers —
both features that simplify installation. The rolls are packaged in
standard one and two-square 36-inch rolls. For more information,
contact Atlas Roofing, 800-251-2852; www.atlasroofing.com.
Truly Hidden Deck Fastener
Black stainless-steel "claws" space decking and prevent
splitting
Surface-fastened decks have never made much sense, regardless of
the deck material. Hidden deck fasteners not only look better, but
they also won't break the surface, which opens up an entry point
for water penetration. A relatively recent entry to the field of
hidden deck fasteners, the Tiger Claw was invented by two brothers
and veteran contractors looking for a decent stainless-steel
fastener that would automatically space decking and could be
installed into the joists without leaning underneath or cutting a
slot in the board edges. The result is a series of stainless-steel
"claws" coated with a black oxide finish that can't easily be seen
between boards. Several types are available for different types of
woods — from exotic hardwoods to plastic and composite
materials to treated softwood.

Each Tiger Claw Hidden Deck Fastener has a series of prongs (sized
and spaced differently to hold different materials) that you drive
into the edge of the boards at each joist. The fastener is then
screwed at a 45-degree angle to the top of the joist. The next
board is driven onto the same fastener with a strike block and
sledgehammer. The fasteners pin both sides of the board to reduce
curling, but allow for some differential movement to prevent boards
from splitting. For more information, contact Tiger Claw,
800-928-4437; www.tigerclawproducts.com.
TPO Roofing
The next best single-ply since EPDM
Owing to its UV resistance, light weight, and easy installation,
thermoplastic olefin (TPO) — a blend of polypropylene and
ethylene-propylene polymers — is one of the fastest-growing
membrane products in the roofing market today. Among the latest
entries to the market, GAF Materials Corp. offers 5- and
10-foot-wide rolls of Freedom TPO, so named because, unlike many
TPO products, the seams do not require heat welding. Installation
is carried out like most other low-slope membrane systems over a
structural deck and an insulation layer. Yet with GAF's Freedom
TPO, the only trick is aligning the membrane, removing the release
liner, and rolling it in; no open flames or adhesive solvents are
required. The surface reportedly exceeds the minimum reflectivity
requirements for Energy Star compliance to help reduce cooling
loads. For more information, contact GAF, 973-628-3000;
www.gaf.com.