Low-profile cap nuts for structural
connections
While stainless steel makes the most sense in a coastal climate for
any structural connection, the price of 1/2-inch stainless bolts
has skyrocketed. A 1/2- x 12-inch stainless steel bolt — a
common fastener for any piling connection — today runs about
$6, and rising. Enter Carriage Cap Nuts from Marsh Fasteners, which
can be used with any length 1/2- and 5/8-inch-diameter threaded rod
and run only about $1 apiece. Available in Type 304 or 316
stainless, and sold individually or in "Contractor Packs" with the
threaded rod, flat washers, and a hex nut for the other end, the
entire stainless-steel connection typically runs less than half the
cost of a comparable bolt.
Marsh Fasteners specializes in a wide range of stainless-steel
products including nuts, bolts, screws, nails, finish nails,
collated nails, U-bolts, brads, anchors, washers, hose clamps,
cushion clamps, and hinges for distribution to retailers and the
trades. For more information, contact Marsh Fasteners,
800-453-4642; www.marshfasteners..com
Low-Maintenance Millwork
Replica trim in thousands of
profiles
Fypon — a high-density urethane with a density equivalent to
white pine — comes in 6,000 configurations of millwork,
molding, columns, balusters, window and door trim, even decorative
louvers and vents, making it one of the most versatile ready-to-go
exterior trim alternatives. The precision-molded pieces are made by
pouring liquid urethane into molds. As the compound cures, a
chemical reaction occurs that causes the urethane to expand,
packing it densely into the fine details of the mold. Because of
this foaming reaction, urethane is sometimes referred to as "foam,"
but the term is misleading. Urethane is quite dense, almost like a
hard rubber, with a closed-cell structure that does not reveal
voids when cut. When fully cured, the molded products are removed
from the forms, cleaned up, and double-coated with an
ultraviolet-stable primer. The molded pieces can then be coated
with a high-quality latex paint or stain. Since the material is
dimensionally stable and impervious to moisture, the finish
typically lasts years longer than it might on wood or even fiber
cement.
While the urethane material cuts like butter and can be easily
trimmed, the chief advantage of Fypon over other nonwood exterior
materials is the wide range of ready-to-use built-up profiles and
patterns available. Fypon also recently introduced a closed-cell
PVC trim, which the company recommends when an exterior must be
crafted, rather than assembled with stock parts. Because PVC is
denser than urethane, it behaves more like a hardwood. For more
information, contact Fypon, 800-446-3040; www.fypon..com
Folding Walls
Open a house to the natural
world
The NanaWall is a line of elegant, engineered, opening glass wall
systems that bring the outdoors in. The folding and sliding systems
are available in a wide selection of glazing and frame styles.
These aren't economy models, but are durable precision units that
meet approved standards for air infiltration, water infiltration,
and forced entry. Some systems also meet the codes for impact
resistance for wind-borne debris regions.
NanaWall Folding Systems can open up to 36 feet of an exterior wall
with a maximum of 12 panels. A range of stacking options (which
define how the door panels are grouped for storage when opened), as
well as inward- and outward-opening options, are available.
NanaWall Sliding Systems consist of individual glass panels, which
slide on a single track. Each panel is supported by two carriers
and is moved independently into position, locking into place with
tongue-and-groove connections. Because the panels move on a single
track, the units offer greater weather-tightness than multitrack
systems. For more information, contact Nana Wall Systems,
800-873-5673; www.nanawallsystems..com
Aggressive Augers
Sharp cutting edge blows though staples
and nails
Though no one intends to snag that nail or screw when drilling
through framing, the occasional mishap is inevitable. Bosch
engineered the heavy-duty cutting edge and self-feeding screw point
in its Type II Power Band Ship Augers to cut right through such
impediments in soft or hard wood. Low-friction black oxide coated
flutes reduce chip clogging, while a hollow center provides a
wide-open channel for fast chip removal. The Bosch Type II line
ranges in size from 3/8 to 11/2 inches and overall lengths of 71/2,
17, and 24 inches.
Type II bits cut rougher cut than Bosch Type I Spur Auger bits,
which are designed to keep all the drilling power focused to the
outer cutting edge for faster, cleaner cuts. Type I bits, which are
available from ?- to 11/2-inch diameters and 71/2-, 13-, and
17-inch lengths, speed drilling holes for conduit, pipe, gas lines,
or piling connections. For more information, contact Bosch Power
Tools, 877-267-2499; www.boschtools..com
Standby Power
Double-duty generator for backup and
outdoor power
In the wake of power outages and gasoline shortages caused by major
storms, a standby generator such as the Guardian Plus, which
switches on immediately with loss of power, is increasingly at the
top of the storm preparedness list for residents along the eastern
and Gulf seaboards. For many second homes with sump pumps and water
filtration systems, an automatic generator has become an essential
system in the home's infrastructure. Better still, if located near
the pool house or other outdoor living area, the Guardian Plus will
not only provide peace of mind for homeowners but can also serve as
a prewired outdoor power source. It features both an external
120-volt GFCI duplex outlet and an internal 12-volt outlet. A
12,000-watt standby unit, which runs on LP or natural gas, retails
for about $2,700; a 7,000-watt Guardian Plus costs under $1,900.
For more information or to locate a dealer near you, contact
Generac Power Systems, 800-333-1322; www.guardiangenerators..com
Storm Shingles
Lightweight metal panels resist heavy
winds
Post-storm evaluations for over a decade have reported that metal
roofing tends to fare much better than many other kinds of roofing
in hurricanes and tropical storms. For starters, the cleats are
usually screwed to the sheathing, and the high strength-to-weight
ratio of the panels means they resist uplift against the fasteners
better than heavier roofing materials such as asphalt shingles and
concrete tiles. Custom-Bilt Metals supplies residential metal
roofing systems that are not only wind-resistant but also carry a
Class A flame-spread rating. They are available in a range of
coatings featuring Ultra-Cool — a reflective coating that
reduces solar gain. Among the profiles available, Custom-Bilt
Metals offers a range of shingle-style panels. Its Vail shingle
comes in a true copper finish, while the Country Manor aluminum
shake provides the warm look of wood shakes. For more information,
contact Custom-Bilt Metals, 800-826-7813; www.custombiltmetals..com
Stronger Siding
Improved rigidity gives vinyl a fighting
chance
Vinyl siding doesn't always weather a hurricane so well. High winds
tend to strip a home of its vinyl, particularly if the panels are
underfastened, and most vinyl is particularly vulnerable to damage
from windblown debris. CertainTeed is working to create a better
vinyl with improved impact resistance with its TrueComfort siding
design, which uses a foam insert to increase the panel's rigidity.
According to CertainTeed, the TrueComfort design has been proven to
resist impact up to five times better than traditional vinyl
siding. The foam also helps level out imperfections in the wall to
keep lines straight. Because the foam inserts are individual
pieces, they can expand and contract with temperature changes and
breathe better than fanfold foam underlayment, so the foam is
unlikely to create a wrong-side vapor barrier.
TrueComfort siding features a Class A flame-spread rating and a
wood texture molded from real cedar boards. The panels' deep
3/4-inch projection with a 90-degree straightedge provides a clean
look while casting a deep shadow line. For more information,
contact CertainTeed, 800-233-8990; www.certainteed..com
Durable Doors
Elegant entries endure the
extremes
Both the doors and frames in Jeld-Wen Premium Fiberglass Doors are
designed to reduce warp, rot, cracking, and splitting, and as a
result require virtually no maintenance. The door skin is made by
mixing a long-fiber glass embedded in a polyurethane resin (most
fiberglass resins are polyester). The mixture is injected onto a
die, which is then pressed and cured to form a door skin that is
dimensionally stable and dent resistant. (A similar technology is
reportedly used to improve panel strength by the automotive
industry, but is not used by any other door manufacturer.) In
general, fiberglass is less expensive than hardwood and more
expensive than steel, but in harsh climates it tends to outlast
both. For coastal applications, Jeld-Wen offers a full line of
impact-resistant door lights and hardware with a brushed nickel
look that resists corrosion in salt environments. For more
information, contact Jeld-Wen, 800-877-9482; www.jeld-wen..com