by
Patrick McCombe
Every day, JLC's editorial mailbox overflows with
press releases for new building products. We sift through them
for our monthly products columns, and once a year we select the
most promising ones for this collection. We look for items we
think will improve the quality of your work, increase your
efficiency on the job, or make your business more
profitable.
We hope that if you try out any of our product picks, you'll
let us know what you think. Many are too new to have a track
record, so we rely on your feedback. And if you come across a
product on your own that changes your business, we want to hear
about it. Maybe we'll add it to next year's roundup.
Tools & Equipment
Better Edger
Hate iron-on edge banding? Take a look at the Burgess Edge,
developed by lifelong carpenter Mike Burgess. This tool
consists of two profile-matched 1/2-inch router bits; the first
makes a D-shaped groove in the plywood's edge and the second
carves out a piece of solid stock to fill it. Kits include
shims for adjusting the cutters to nominal-thickness plywood.
The 3/4-inch-bit set costs $130; the 1/2-inch set, $120 —
or you can buy both for $200. A similar setup is available for
spindle shapers. Burgess Edge, 802/233-1489,
www.burgessedge.com
Wunderbar
Call it "The Mother of All Wrecking Bars." The lethal-looking,
four-in-one Fubar is an 18-inch pry bar with a combination
board-gripping/demo-hammer on one end, a more-conventional flat
bar on the other end, and a vibration-dampening, rubberized
grip in between. Part of Stanley's new FatMax Xtreme line, it
sells for about $45. Stanley, 800/262-2161,
www.stanleytools.com
On the Level
In the past, setting up an extension ladder on uneven ground
usually required propping up one of the legs with bricks,
scraps of lumber, or the like. No longer. Werner recently
introduced The Equalizer, a new aluminum extension ladder with
integrated leg-levelers that adjust in 3/8-inch increments. It
comes in Type II (225-pound capacity) and Type I (250-pound
capacity) versions in lengths of 16 to 28 feet. A small spirit
level built into the bottom rung makes setup easier. Prices for
Equalizer ladders range from $180 to $250. I just wish the
company offered Type IA and fiberglass versions. Werner Ladder,
888/523-3370, www.wernerladder.com
Dust-Free Cutter
Remodeling is messy work — and we all know customers hate
messes. Luckily, Fein's MF 12-180 Dustless Construction Cutter
allows you to cut new openings, make holes and channels for new
mechanicals, and do exploratory demolition "virtually
dust-free," the company says. With its depth-adjustable (2
3/8-inch maximum) 7-inch diamond blade spinning at 7,000 rpm,
this specialty tool cuts plaster, concrete, drywall, ceramic
tile, and metal studs. I found it on the Web for as little as
$1,200 (www.waltertool.com), which includes one
blade and a metal case. Fein USA, 800/441-9878,
www.feinus.com
Site & Foundation
Silt Stopper
Increasingly, local regulators are expressing concerns about
erosion-control measures on residential construction sites.
Many erosion-control products rely on synthetic netting and
other materials that can hang around for years, snaring
lawn-care and gardening equipment. BioNet erosion-control
blankets, however, are made entirely of biodegradable natural
materials. Depending on the model, they feature straw, coconut,
or straw-and-coconut fibers stitched with cotton thread to jute
netting. Prices range from 75 cents to $1.30 per square yard.
North American Green, 800/772-2040,
www.bionetblankets.com
Superior Building Blocks
Most concrete blocks don't generate a whole lot of excitement,
but Omni Blocks may be the exception. In addition to offering
the usual benefits of masonry construction — insect,
mold, and fire resistance and excellent storm performance
— the uniquely shaped blocks contain interior insulation
for better thermal performance; according to the manufacturer,
they boast an R-value of 13. Available in two colors and
several face styles, they allegedly cost about $2.34 more per
square foot than conventional CMU construction in comparable
wall assemblies. Omni Block, 866/740-6664,
www.omniblockgroup.com
Slab Monitoring
Installing finished flooring on a concrete slab without proper
moisture testing is a huge gamble. If the slab proves to be too
wet, you're facing a very expensive callback. A new electronic
instrument, Wagner's Rapid RH, allows you to get accurate data
on a slab's relative humidity and temperature with a mere push
of a button. The manufacturer says the 3/4-inch probe —
which installs directly into the slab — is faster and
more accurate than conventional moisture-testing methods. A kit
containing five Rapid RH probes, two drill bits, a cleaning
brush, and an analog moisture meter — plus a carrying
case — costs about $800. Wagner Electronics,
800/585-7609, www.rapidrh.com
Framing & Structure
Sheathing Seam Tape
When roofing blows off in a hurricane, tornado, or other
high-wind event, interior damage is often caused by water
leaking through seams in the sheathing. Seal the seams
effectively and you prevent most of the damage. That's the
rationale behind Huber's Zip System Roof Sheathing, which
combines 1/2-inch-thick moisture-resistant OSB panels and
high-performance gun-dispensed seam tape. In addition to
preventing water entry during roof-damaging storms, says Huber,
the product protects the building's interior until the finished
roofing is installed. The company also claims the Zip System is
faster and easier to work with than felt and more durable as a
temporary roof. Once labor costs are factored in, pricing
purportedly runs about the same as for conventional OSB and
felt. Huber Engineered Woods, 800/933-9220,
www.huberwood.com
Space Lift
Need a fast and easy fix for bouncy floors and sagging joists?
Check out the Joist Jack. This 8-foot light-gauge-steel strap
increases the effective depth of any solid lumber member or
I-joist accessible from below. Installing the device takes only
minutes, the maker says — much less time than is required
for sistering joists or adding solid blocking. The jacks sell
for about $50 apiece; the maker says five or six are usually
sufficient to correct problems with a "standard-sized" living
room. Check the company Web site for other cool structural
fixes for floors. Ridgway Structural Systems, 970/596-1787,
www.ridgwaystructuralsystems.com
Blocking Tackled
Installing blocking for cabinets, fixtures, and railings is one
of the slowest parts of framing walls with light-gauge steel,
but Danback Wood Backing Plates can speed things up — by
90 percent, claims the maker. Precut and fire-treated, the
plates are suitable for commercial spaces and fire-rated
assemblies. They sell for about $6 each. Dricon, 866/873-3789,
www.dricon.com
Exteriors
No-Drill Deck Screws
Ever try to run deck screws into an exotic hardwood decking
like ipe without predrilling? If so, you know it can't be done
— unless you're using Deckfast Razorback Screws. With
their serrated threads and super-sharp point, these screws
can't be stopped by any decking I've found. They come with
brown trim heads (1 5/8- and 2 1/4-inch #7s; 2 1/2- and 3-inch
#8s), uncoated trim heads (1 5/8- and 2 1/4-inch #7s; 2 1/2-
and 3-inch #8s), and uncoated flat heads (2 1/2- and 3-inch
#10s). Prices range from about $45 to $145 per 1,000 screws.
Starborn Industries, 800/596-7747,
www.headcote.com
Outdoor Hot Water
Imagine washing the car or filling the hot tub with warm
— not freezing-cold — water. A new outdoor faucet
from Moen allows homeowners to do just that. Unlike most other
hot/cold hydrants, this model has a single handle, like a
shower valve, making installation and operation easier. The
frost-free design includes a built-in vacuum breaker and comes
in 8-inch ($64) and 12-inch lengths ($68). Moen, 800/289-6636,
www.moen.com
Thin-Brick Mortar
Conventional ready-mix mortars simply don't have enough grab
for thin-brick and manufactured stone; the masonry tends to
creep down the faade while the mortar sets. That's why
Quikrete — prompted by numerous requests from commercial
masons working with thin-veneer products — developed
Veneer Stone Mortar, which contains extra lime for better water
retention and increased grab. The manufacturer claims the new
formulation makes working with thin-brick products much easier.
It's sold nationwide in 80-pound bags and 3,000-pound "super
sacks"; the 80-pound bag costs between $5 and $6. Quikrete,
800/282-5828, www.quikrete.com
Smart Soffit
Using sheets of AC plywood or MDO for soffit material means
spending extra time ripping the 4-foot-wide panels to fit and
resigning yourself to regularly occurring seams. A promising
alternative is SmartSide cut-to-width soffit. Available in 12-,
16- and 24-inch widths in both vented and unvented versions, it
eliminates rips and — since it comes in 12- and 16-foot
lengths — results in fewer seams. The maker gives the
product a 30-year warranty, including labor coverage for the
first seven. LP, 888/820-0325, www.lpcorp.com
Interiors
Fast Access Panel
Producing a site-built access panel isn't difficult, but it
sure can suck up a surprising amount of time — plus most
designs are notorious for air leakage. Stealth Access Panels
from Wind-Lock — which come with an energy-saving gasket
— make the process quicker and look considerably better
than most other ready-made access panels. They're available in
two residential and six commercial sizes. Prices start at about
$90 for the 22-inch-by-30-inch model. Wind-Lock Corp.,
800/872-5625, www.wind-lock.com
Rock On!
Sound-attenuating drywall is a great way to keep noisy spaces
in check, but it can be pretty tough to work with. In fact,
most such products require power tools for cuts. A notable
exception is Quiet Rock 525. According to the maker, the
5/8-inch-thick material — which comes in 8-, 9-, 10-, and
12-foot sheets — cuts just like regular drywall but
delivers an STC rating of 53 when used on both sides of 2x4
stud walls. Prices range according to region from $2.20 to
$2.75 per square foot. Quiet Solution, 800/797-8159,
www.quietsolution.com
Corner Trim Adapter
Wrapping base trim around bullnose outside corners commonly
involves copious amounts of caulking or the tedious assembly of
a three-piece corner — but a little gizmo called the
Squarz It can simplify the job. The 4 1/2-inch-tall plastic
adapter attaches to the existing bullnose with adhesive and can
be finished with either conventional or setting-type compound.
A box of 50 sells for $60. Tuffy Co., 866/369-9479,
www.squarzit.com
Easy-Align Balusters
Given the many variables in stair layout, it's often difficult
to align the top baluster blocks using factory stair parts. A
great solution to this problem is the Tru-Line Balustrade
System. These balusters have an adjustable top block that
allows alignment regardless of stair angle or rail height; they
come in four 1 3/4-inch and three 11/4-inch styles in virtually
any species of wood. Tru-Line balusters cost about $3 apiece
more than similarly styled conventional balusters, but because
the system eliminates the need for a plowed handrail, the extra
expense may be offset by savings of $1.50 to $3 per foot of
rail. Coffman, 276/783-7251,
www.coffmanstairs.com
Insulation & Energy Conservation
Breeze Blocker
You don't need special workboxes or expensive spray-foam
insulation to prevent air leakage through receptacles and other
electrical devices. Energy Blocks work with readily available
— and inexpensive — plastic or metal workboxes.
Sealed to the framing and wires with latex caulk, the
expanded-polystyrene blocks take less than two minutes to
install, says the maker. They come in 4-inch round and one-,
two-, and three-gang versions. A 74-piece assortment designed
to cover all the outlet boxes in a larger home costs $140. Pine
Ridge Builders, 701/320-1111,
www.energyblock.com
Tough Enough
Some insulation baffles are pretty flimsy, but here's a brand
that I believe really does perform better than the rest. Made
from 100 percent recycled high-density cellulose with a mold-
and water-resistant additive, TuffVents are exceptionally
sturdy and vapor-permeable. As an added bonus, they come not
only in standard 43-inch lengths, but in 10-foot lengths too. A
10-foot, 16-inch version costs about $4; a 10-foot, 24-inch
model, $5.50. Weidmann-Industrial, 800/242-6748,
www.weidmann-industrial.com
Baffle-Free
Although insulation baffles are one way to achieve a ventilated
roof assembly in a cathedral ceiling, a lot of conventional
baffles are neither sturdy nor airtight. Many carpenters
therefore opt for rigid insulation in the rafter cavities, but
until recently there wasn't an easy way to fasten it. Now there
are Clip-Vents. These plastic extrusions staple to the sides of
the rafters and receive 1-inch rigid insulation to create
sturdy, airtight vented cavities. The manufacturer claims this
is also a great technique for directing heat upward in
wood-frame radiant-heat applications beneath a subfloor. A
48-count box of 10-foot Clip-Vents sells for about $120. TMF,
800/889-0818, www.clip-vent.com
Kitchen & Bath
Way Better Backer
Not only does Nycore Tile Backer make good use of some of the
waste carpet that takes up about 3 percent of the nation's
landfill space; it also bends for curved walls and cuts with
conventional woodcutting saw blades and hole saws. Made
entirely from recycled carpet, the waterproof product comes in
1/4- and 1/2-inch thicknesses in 3x5, 4x4, and 4x8 sheets.
Although ASTM testing isn't quite complete, it appears that the
product performs better than conventional backers, especially
at 19.2- and 24-inch joist spacing. The company says pricing
runs about 45 cents per square foot. Nycore, 770/980-0000,
www.nycore.com
Trim-Out Timesaver
Want your plumber to speed up your trim-outs? Suggest
SureConnect. The rather conventional-looking quarter-turn
shut-off valves install without tools on the manufacturer's
preformed stub-outs. Stub-outs are slotted so the valve can be
oriented for the best appearance; they're available in elbow,
straight, and short configurations for connection to PEX, CPVC,
and copper. List prices for shut-offs start at about $11.50.
Straight stub-outs for copper and PEX start at about $2.20.
CPVC stub-outs start at $3.35. BrassCraft, 248/305-6000,
www.brasscraft.com
Clean Drawers
Two dishwashers in the space of one! The Fisher & Paykel
Double DishDrawer allows homeowners to wash their heavily
soiled pots and pans and their delicate crystal in separate
drawers. Or, they can assign one drawer to clean items and the
other to dirty ones — meaning no one ever has to put away
dishes. Each independently controlled drawer accommodates six
place settings and uses 2.4 gallons of water during a standard
cycle. Prices start at about $1,000. Fisher & Paykel,
888/936-7872, www.usa.fisherpaykel.com