- Q.I had never seen aluminum
wiring before I encountered it on a recent remodel. Is
aluminum compatible with copper wiring? Should the
aluminum wiring be replaced?
A.Aluminum wire is
fairly common in industrial installations, but has
not been used in residential work for a number of
years. Aluminum is a good conductor of electricity,
but not quite as good as copper. Aluminum is
cheaper, lighter in weight, and easier to bend than
copper. But problems can occur when aluminum is
exposed to air, and aluminum oxide — a
very poor conductor — forms on the
surface. In industrial installations, a grease-like
coating is often applied to connections to prevent
oxidation. In addition, aluminum wire must be
connected to bus bars at the panel and to specially
designed switch and outlet devices. Ordinary
residential wiring devices cannot be used. Any
oxidized connection will create high-resistance,
which generates heat. This can lead to fires in
breaker, switch, and outlet boxes.