- Q.I’m building an
outdoor patio, and the plans call for a ceramic tile
counter near the grill. What types of vitreous tile are
suitable for outdoor use?
A.Tile consultant
Michael Byrne responds: The most important
factor to consider when choosing a tile for outdoor
use is how often the tile will freeze, which
depends upon the climate. In southern California or
Florida, where an exterior tile installation might
only freeze once in its lifetime, almost any tile
will do. In a climate that has a frost once or
twice a year, a vitreous tile should be fine. If
your area gets a frost more than once or twice
yearly, however, you need to use an impervious
tile. Impervious tiles do not absorb any
appreciable moisture that might expand when the
tile freezes. Using substandard materials or
methods can result in the loss of the tile after
only one freeze/thaw cycle.
The tiles should be installed with latex-content
thinset mortar and premium-quality latex grout. I
recommend installing a sloping subsurface, a
drainage layer to allow for runoff, and a crack
isolation membrane to absorb differential movement
between the tiles and the setting bed.
The correct placement of expansion joints is
essential to the performance of the drainage and
crack isolation membranes. Without them, an
otherwise solid installation will eventually fail.
On most tile installations, an expansion joint
filled with caulk (instead of grout) is required
wherever tiles change direction or meet other
materials. In the case of your counter, you will
need an expansion joint of at least 1/8 inch
between the grill and the tiles. Since high heat
may cause toxic fumes to be emitted from the caulk,
this joint slot should not be filled. Your
grill’s housing may overhang the tiles,
hiding the open joint. If not, make certain the
tile installer keeps the joint slot open, with tile
edges neatly aligned. Resist the urge to butt the
tiles right up against the grill. If you leave no
room for expansion, when the grill heats up and
expands, it could shear the tiles right off the
surface.