A.Harrison McCampbell, a
consulting architect in Nashville, Tenn., who
specializes in construction defects, responds:
A nail pop — a tent-shaped blister on a
shingle roof caused by a nail pushing up from below
— can result from a number of factors. If
the pop is caused by a shingle nail, it's often one
inadvertently left in place from the last
money-saving "roof-over." The pop could also be
caused by a sheathing nail that was used to fasten
the plywood or OSB roof deck. If coated or
ring-shanked or annular-shanked nails weren't used
to fasten the roof deck to the framing, a few nails
could be incrementally migrating out on a daily or
seasonal basis from an unstable deck.
Unfortunately, roof decks are rarely properly
installed or vented, which makes pops more likely.
For example, I often see decking panels butted
right next to each other, rather than installed
with the APA-recommended 1/8-inch gap at both ends
and edges. Soffit venting is often blocked off by
batt insulation in the attic, while ridge venting
is often inadequate for exhausting hot, humid air
from the attic.
And even if a properly sized ridge vent is used,
I frequently see the opening underneath covered
over with felt paper, presumably to avoid callbacks
after driving rains. Panels with no room to swell
and no opportunity to dry out tend to buckle
against the fasteners holding them in place. A
Southern climate — with its double-edged
sword of high humidity and high temperatures in the
summer months contrasting with the colder, drier
winter months — compounds the problem.
There are no industry standards for roofing-nail
length, just common sense. Some roofers will try to
use the shortest nail they think they can get by
with, thinking they'll save time and money and
increase profits. Others use the longest nails they
can, particularly when they're roofing over an
existing roof and aren't sure what they're nailing
into. Both situations can contribute to nail
pops.
Pneumatic nailers are another piece of the
puzzle. Often, gun nails are driven in at an angle,
or the gun isn't set properly and either overdrives
or underdrives the nail. And when they have a
smooth shank, these nails don't grip the sheathing
very well.
The prescription for nail pops is simple:
Install and ventilate roof decking properly, use
the right fasteners for both sheathing and
shingles, and don't shingle blindly over an
existing roof covering.