Clutch Settings and Chucks
Among the models we tested, the clutches performed very
differently. More important than the actual number of clutch
settings (most models have around 20) is the range of torque
from lowest to highest settings. At the lowest setting, a drill
driver should start to slip in time to prevent stripping out
something like a strike-plate screw. The Bosch, Hitachi, and
Milwaukee performed well at lower settings. At the highest
setting, a drill should not prematurely slip during a
high-torque application such as driving a 2-1/2-inch hinge
screw. In our tests, however, several models lacked power in
the highest clutch setting (Bosch, Metabo, Porter- Cable). For
high-torque applications with these models, you have to use the
full-power drill setting, relying on "feel" to determine
tightness when driving longer screws or lag bolts. The best
high clutch performers were DeWalt, Milwaukee, and Ryobi.
Overall, the Hitachi, Milwaukee, and Panasonic drills had
both good low and high settings, indicating an extensive clutch
range. The Milwaukee was the best performer, displaying
sensitivity in low clutch settings and high torque in high
settings.
Chucks.
How easy it is
to use the different drill chucks changes a lot from model to
model. Most chucks have to be grasped with two hands. Some of
the drills have enough gear resistance when not being used that
the chucks can be loosened or tightened with just one hand in
high clutch settings (Makita, Metabo, Milwaukee, Porter-Cable,
Ryobi). However, only the Bosch, Hitachi, and Panasonic have
taken full advantage of this potential by redesigning their
chucks for exclusive one-hand use in all clutch settings
(Figure 4).