If you were to ask the average American to define “home
performance contracting,” you’d probably get a
blank look. In fact, I doubt that most professional remodelers
really know what it is. In coming years, though, I believe
we’re going to see home performance contracting become a
household term. My own company, GreenHomes America, is betting
on it: After three years fine-tuning our business model in
Syracuse, N.Y., we’re planning to go nationwide with
company-owned branches and franchises, starting this year. What
we’ve proven in Syracuse, we hope to repeat in every
state.
Home performance contractors use a comprehensive “house
as a system” approach to upgrading the energy systems in
existing homes. We start with a complete battery of diagnostic
tests and a careful analysis of the house’s energy
efficiency, comfort, and indoor environment. We call this
“testing in.” Then we apply the upgrades that make
sense. After the work is done, we test the house again —
“testing out” — to make sure that the
measures we have installed are going to perform the way we
intended and that we’re leaving the home in a safe
condition.
We’re not consultants — we do most of the work
ourselves. Our crews blow insulation, seal attics, put in doors
and windows, and install furnaces and water heaters. We even
put up solar water heaters and, occasionally, photovoltaic
solar panels.
The way we work, homeowners get the benefit of “one-stop
shopping” for the whole package of energy and comfort
upgrades. More important, we take one-point responsibility for
the way all the systems in the house will interact. It’s
not the usual situation, where one trade contractor rarely
thinks about how his work may affect what some other trade has
done. In home performance contracting, we treat all the
home’s elements, from building shell to mechanical
systems, as related pieces of one big puzzle. We systematically
apply our upgrades in ways that take into account how all those
sub-systems interact.
In this article, I’ll describe the way my company
operates in Syracuse — the business methods we use and
the technology we employ to make existing houses function
better.
Marketing and Sales
Our comprehensive approach is new in the local home-improvement
market. For example, there’s no section in the Yellow
Pages for “Home Performance Contractors.” So in
Syracuse, we have ads under Replacement Windows, Insulation
Contractors, and Heating and Cooling Contractors. And yet
we’re not a window company, or an insulation company, or
an hvac contractor — instead, we’re all three, but
we’re also more than that. So when we get sales leads
from various sources — TV and radio advertising, print
ads, the Yellow Pages, our Web site, or people who have noticed
our phone number on our fleet of trucks — our first
challenge is to explain to the caller what it is that we really
do.
Energy efficiency is our focus, and we deliver energy savings
every day. However, many people who call us are not necessarily
looking for savings on their energy bill. Most Americans
don’t even know that a typical house can easily save 25
percent or more on its energy bills with a modest investment.
So our typical customer is calling about something else —
usually a comfort or performance issue, like a chilly draft or
a room that’s too hot or too cold all the time, or some
durability problem like ice on the roof or moisture-related
paint failure.
No matter what the reason for the call, we always provide the
same service first: One of our advisors (we don’t call
them “salesmen”) visits the house for a
comprehensive inspection. We visually inspect the building,
inside and out. We check airtightness with a blower door, we
test the furnace and water heater for combustion efficiency and
safe operation, we use infrared imaging cameras to find
insulation voids or thermal bypasses, and we use smoke pencils
to locate air leaks. We “sniff” the gas piping for
leaks. Depending on the situation, we may measure duct system
airtightness and airflows. Then, once we know exactly
what’s going on and how the house works, we recommend the
upgrades that we predict will save the most energy most
cost-effectively while also improving the safety and durability
of the building.
Safety is one of the critical reasons for testing. We
can’t come in and tighten up a house that already has a
carbon monoxide problem or a gas leak — we don’t
want to expose our crews to the hazard, and we clearly
don’t want to risk the homeowners’ safety or incur
legal liability. So without combustion testing and air-quality
testing, we won’t touch the house.
We also never quote prices before we’ve determined what
the house needs. Ultimately, of course, it’s the
homeowners who will decide what to buy. After all, it’s
their investment and their budget. We might recommend
insulating and air-sealing the attic as a first step, and they
might decide they want new windows instead. But they
don’t have to make that choice blindly, because we give
them good information to work from.
We occasionally lose customers. There are those who say,
“I just want new windows, I don’t want you going
down into my basement,” or “Joe said he would put
in a new 95,000-Btu furnace for X dollars, I just want to know
what your price is.” But most of the time, customers
appreciate our need to know what we’re looking at before
we start trying to sell them a product. And our goal is to have
a lifetime relationship with every customer (in fact, one good
reason to install the hvac systems ourselves is that it means
we will visit that house again every year for routine
maintenance).
Testing In
Our advisors are the primary point of contact with the
homeowner. They need a lot of training to be ready for this
work, because they do a lot: Each advisor is a diagnostician
and a salesperson rolled into one. It’s quite technical
— the advisor has to know how to operate the blower door,
use the combustion testers, run the duct blaster, operate the
infrared camera, visually inspect the house, and interpret all
the results. But he also needs good sales and communication
skills, because he has to make our analysis of the house
understandable to a layperson — and at the end of the
day, he has to put together a scope of work, sign the agreement
with the customer, and get that deposit check.
Combustion testing. Furnace and water-heater
efficiency are key elements of a home’s energy
efficiency, and their safe operation (and that of the gas range
in the kitchen) is important for the safety of the home. So our
advisor checks flue gases with a combustion analyzer to measure
the system’s baseline performance (Figure
1).
Figure 1. After drilling holes to insert sensor probes
in the appliance flues (top left), the advisor uses a
combustion analyzer to check for complete combustion in the
furnace and water heater (top right). With doors and windows
shut and all exhaust fans in the building operating, he uses a
manometer to check the draft (bottom left); he is also required
to check gas piping for leaks (bottom right).
Appliance vent draft. The advisor also assesses the
ability of heating appliances to draft properly. Flue draft and
room air pressures are related: If the draft is weak, and
there’s also negative pressure in the basement, the unit
could backdraft and send combustion products into the living
space. We need to know what might happen in the worst case. So
the advisor closes all the windows and doors, turns on all the
exhaust fans in the house — the range hood, bath vent
fans, the clothes dryer — and checks the pressure
difference between indoors and outdoors. He compares his
reading with a standard set by BPI, the Building Performance
Institute (bpi.org). Whatever change we make to the home must
correct any pressures that fall outside recommended
levels.
Sniffing for gas leaks. GreenHomes is
“accredited” by the Building Performance Institute
— a contractual relationship that means all our personnel
must earn BPI certification. It also means we agree to correct
certain deficiencies in any house we work on: We’re
required to test for leaks on any accessible gas piping and
repair any leaks we find (or, if they are on the gas
company’s side of the meter, call the utility in to fix
them).
Blower-door testing. We use the blower door to measure
the total air leakage of the house. If the house leaks too
much, it costs too much to heat and cool. On the other hand, if
it’s too tight, it may need mechanical ventilation for
fresh air and will require direct-vented combustion equipment.
Most houses we work on start out too leaky. So the
“test-in” blower-door values provide us with a
baseline; after we do our work, we’ll test again to make
sure we accomplished the air-tightening we set out to
achieve.
To run the test, the advisor shuts all the windows and doors,
blocks off the fireplace, and installs his equipment in the
door. He runs an air line from his manometer to the outside,
then runs the blower-door fan and records the airflow required
to bring the house to –50 pascals of pressure compared
with outdoors. That number can be used to estimate the
air-leakage area of the house envelope, which gives us an idea
of how much air-sealing work will be needed.
The blower door gives you an aggregate airtightness number, but
you still need to run around and locate the leaks, using smoke
pencils. (The attic, by the way, is typically where most of the
leaks are.)
Infrared imaging. The infrared camera lets us locate
areas where there’s not enough insulation or voids
— where somebody missed a spot, the batts are compressed,
or blown insulation has settled.
The IR camera is also helpful for educating the homeowner.
Rather than try to explain all the science, we can bring the
homeowner along as we inspect, and show them the cold or hot
spots on the screen. When the blower door is operating, those
spots show up even better on the camera display, as the suction
pulls outdoor air in through leaky uninsulated spaces.
Infrared cameras are getting better and cheaper as technology
advances. The best new equipment will reveal insulation defects
when there’s just a 5°F difference from inside
to outside (it doesn’t matter whether the outside is
warmer or colder than the inside, as long as they’re
different). And prices for the equipment have come down, too:
Ten years ago a good camera might have cost more than $20,000,
while today you can get a camera with better resolution, a
better sensor, and a lot more functions for around
$5,000.
Testing ductwork. We test ductwork when we need to.
Purists may insist that you should do a duct-blaster test on
every house you work on. But if the ducts are all inside the
conditioned space, testing them is a low priority for us.
We’re more concerned that the pressures and airflows are
balanced.
In predominantly heating climates, where the ducts are in the
basement, research and our own experience both show that duct
leakage is not very important — it’s all within the
conditioned space anyway. So we focus our efforts on the
envelope instead.
In the South, on the other hand, where air-conditioning ducts
typically run through an unconditioned hot attic, it’s
critical that you take a close look at duct leakage and do a
very thorough job of sealing any leaks you find. But even then,
duct blasting when you’re testing in may be superfluous.
If you can see at a glance that the ductwork needs to be torn
out and redone, you shouldn’t spend hours on a
duct-blaster test first — moving the furniture around,
sealing registers, and so forth. The important thing is to test
after the work is done, to verify the performance of the new
ducts. (For more on duct testing, see “Pressure-Testing
Ductwork,” 4/03.)
Evaluating the Data
We always give the homeowner an estimate of how our upgrades
will affect the home’s energy bills. We offer a 25
percent energy-savings guarantee, whether there’s a
government program involved or not, if the customer chooses to
install the entire package of measures we recommend. In our
experience, you can achieve that degree of improvement in
almost any house. Even a brand-new code-compliant house can
usually cut its energy bills 25 percent — after all, code
is the legal minimum, not some kind of high-performance
ideal.
We don’t rely on computer models; among energy
practitioners, they’re notorious for overestimating the
savings. If we’re working in a local or state program
that requires us to model the house, we’ll do it —
but I’d be terrified to use a computer model as the basis
for our own energy-savings guarantees. Instead, we use our own
in-house methods, based on experience, to predict energy
savings. However, you can get pretty close with publicly
available methods that anyone can use. The EPA has a useful
tool for analyzing utility bills posted on its Home Performance
with Energy Star Web site. BPI also has a statistical database
of before-and-after home energy bills that you can use to make
a fair estimate of how an upgrade will change a house’s
performance.
Assessing utility bills. We start by taking a careful
look at the utility bills. We “dis-aggregate” the
utility bill, breaking it down to figure out where the major
loads are and how the energy is being used. And based on the
improvements we recommend, we do a very conservative estimate
of the savings we want to see.
Here’s a simplified example. Let’s say you have all
the gas bills for a house that is heated with gas. You can
track the usage month by month for the past year. July 1 is a
good starting point, because we know the house isn’t
being heated. So the gas bill that month reflects what the
occupants use for everything else: cooking, water heating, and
maybe a gas clothes dryer. When fall comes, that number starts
to rise. It climbs through November and December and on into
the dead of winter. Then in February or March it starts to
decline again. If you graph it, you get a bell-shaped
curve.
From the summer bills, we know the home’s baseline usage
for nonheating needs. Now we can figure out what portion of the
midwinter bill goes for space heating. With that, we can pretty
well figure out how much we stand to save if we improve the
insulation by so much, if we reduce the building air leakage by
so much, or if we change from an 80 percent efficient furnace
to a 94 percent efficient furnace.
In the same way, we can pick apart the electric bill. We figure
out how much each appliance is responsible for: the
refrigerator, the air conditioner, the blower motor on the
furnace, lighting, and so on. And we can guess pretty
accurately how much the owners will save if we improve each of
those elements.
It takes experience to make accurate estimates. But once that
experience is acquired, a careful house-by-house analysis is
more reliable than any software on the market today.
Of course, the homeowners make the final call on what we do
— it’s their money, and they get to decide.
Naturally, they often make their decisions based on things
other than energy savings. They may choose a furnace because
they like the easy controls, or buy insulation and air-sealing
to make their home office more comfortable. Still, the energy
savings are always a plus. We like to show customers that with
the financing we can help them get and with other available
incentives — plus the reduction in energy use
they’ll achieve — they could end up with extra cash
in their pocket every month.
Upgrading the House
Once we’ve reported our assessment and the homeowners
have made choices, we move to the next phase of the job,
implementation. As I mentioned above, energy efficiency is not
always the customer’s only objective. But when reduction
in energy use is in fact the main goal, the most cost-effective
upgrade is almost always air-sealing and insulation.
I’m continually amazed at how many houses in the cold
Northeast are under-insulated. Many old houses still have no
wall insulation and just a few inches of attic insulation. Even
houses built in the last three years typically offer major
opportunities to improve the air-sealing and insulation. Crews
may miss spots when they insulate, and most builders still
pretty much ignore air-sealing in the attic. So a good
air-sealing job is usually our top recommendation.
The next step is typically to upgrade the heating and cooling
system. There are lots of 80 percent efficient furnaces out
there, but in heating climates it’s usually worthwhile to
upgrade to a 95 percent efficient unit or better, and to
replace old air handler motors with new variable-speed ECM
(electronically commutated) motors.
When it comes to cooling systems, our recommendation depends on
the climate. In Syracuse, where most houses don’t even
have air conditioning, installing anything higher than SEER 14
or 15 doesn’t make much sense. But in Houston or Dallas,
you’d want to consider a SEER in the high teens or
twenties.
Windows, typically, are not high on our list. Almost all
homeowners think they can get big improvements from
high-performance windows — the window industry has done a
great job of selling that idea. But in reality, windows are
usually the least cost-effective energy upgrade.
Homeowners may have good reasons to get new windows — the
old ones may be in bad condition or painted shut. And if
they’re getting new windows anyway, it always makes sense
to choose energy-efficient units, because the difference in
cost is trivial. But getting new windows just for
energy-performance reasons doesn’t usually pay.
We’re careful to be clear with homeowners about that.
(This doesn’t hurt us, by the way. We still sell and
install a lot of replacement windows.)
Although they seldom accept our entire package of
recommendations, homeowners usually decide to adopt several
measures. Sometimes it makes more economic sense to upgrade the
furnace and air conditioner than to buy new windows. But if the
plan is to do both, we upgrade the windows before replacing the
hvac equipment. Shell upgrades — like windows or
insulation — let you reduce the size of the hvac system,
which saves up-front cost as well as the expense to operate the
equipment.
In our experience, solar thermal panels — rooftop water
heaters — typically turn out to be a smarter investment
than new windows when considered individually. This is true
even in a northern market like Syracuse. We’re very
excited about the potential market for solar water heating. The
new systems are much simpler and more reliable than those of
the 1970s or ’80s, when you had to be a master plumber
and a mechanical engineer and build the whole thing from
scratch yourself. These days, a solar thermal installation is
essentially an appliance that you mount on the roof. You may
still need a licensed plumber to tie it in, but it’s no
more complicated than tying in a standard water heater or any
other appliance.
Upgrading the lighting is also usually cost-effective. On most
houses, we offer a basic lighting upgrade for free — we
just walk around with a 12-pack of compact fluorescent bulbs
and replace every incandescent bulb we see. For a few important
high-use fixtures, we may recommend replacing the whole fixture
with an advanced unit.
Air-Sealing and Insulating
The attic is usually the gold mine of opportunity
(Figure 2). Even today, builders rarely give
it the attention it deserves. The stack effect places the
boundary between the living space and the attic under a lot of
pressure, and the ceiling is a large area. In most houses, air
constantly flows across that plane.
Figure 2. Crews seal spaces over cabinet soffits by
installing rigid insulation across the opening at attic floor
level and sealing the joints with foam (left). Gaps where wall
plates meet the attic floor must also be sealed (right).
The goal is to keep the indoor air that you’ve paid to
heat or cool down in the living space where it belongs. So our
crew goes through the attic and finds every hole that connects
to downstairs (Figure 3) — plumbing
chases, chimneys, vent pipes, electric wiring, duct
penetrations, whatever — and seals them. They also look
for joints where dissimilar materials meet. Partition walls
often communicate with the attic, at cracks and gaps between
the drywall and framing.
Figure 3. Can lights are covered with boxes made from
duct board, which are foamed in place (top left); hvac boots
are also sealed (top right). This chimney (bottom) was
decommissioned when a direct-vent furnace was installed, so the
crew has sealed around it with foam; air gaps around active
chimneys are sealed using sheet metal and high-temperature
silicone caulk.
In a one-story home, kitchen cabinet soffits are a major point
of leakage. In new construction, a good approach is to install
drywall on the ceiling before you build the soffit, creating a
continuous air barrier at the ceiling level. But in most
existing houses, those soffits were framed before the drywall
was installed, leaving the dead space above on the attic side
of the ceiling. That often creates an air leak, and it also
makes it hard to keep the insulation in contact with the
drywall air barrier. We fix those situations by installing
rigid foam or drywall at the attic floor level and air-sealing
the joints before blowing insulation.
Once the air-pressure boundary is sealed, insulation can be
blown into the space. The key is to keep the insulation aligned
with the air-pressure boundary and in contact with it. That
way, the insulation can perform at its full rated value.
Houses with complicated rooflines and tight attic spaces offer
the greatest challenge. On the cape shown in (Figure
4), we lined the knee-wall crawlspace with Typar, then
blew the walls and the sloped portion of the ceiling with
dense-pack cellulose. Above, in the attic, we sealed the air
leaks individually, then installed loose-blown cellulose over
the floor. The result is a continuous insulated boundary and a
continuous air-sealed plane, both in contact with each
other.
Figure 4. Here, a crew has applied housewrap to the
inside face of a knee wall and low roof and is dense-blowing
cellulose into the wall cavities (left) and the short sloped
section of ceiling (right).
In houses that lack wall insulation, we blow dense-pack
cellulose into the walls (Figure 5). This
improves airtightness and boosts the wall’s
R-value.
Figure 5. A GreenHomes wall-insulation crew carefully
cuts off wood shingle siding to expose the sheathing (top
left), then drills holes for the insulation blower hose (top
right). After blowing in the cellulose (bottom left), they seal
the holes in the sheathing with closed-cell expanding foam
(bottom right), then carefully renail the shingles.
Testing Out
I don’t have space in this article to go into window
replacements or hvac upgrades. Instead, I want to emphasize the
crucial quality-control process — testing out after the
work is done (Figure 6). The final tests are
always performed by different technicians than the advisors who
test in; that way, there’s no unconscious bias in favor
of fudging the numbers.
Figure 6. “Testing out” is a key element
in quality assurance and customer service. In the house shown
here, the technician saw the need to touch up the mastic on the
basement ducts (left). More important, he discovered a
previously unnoticed gas leak (right) — a leak that
probably became evident after other fittings in the piping were
tightened.
At the end of the test, our technicians hand the homeowners a
certificate documenting the work that was done and the energy
savings predicted — including the reduction in their
“carbon footprint,” in tons of carbon dioxide per
year that their house will no longer contribute to the
atmosphere. We want to make clear in the homeowners’
minds the link between the improved comfort they’ll be
noticing, the money they’re saving on their energy bills,
and the good they are doing for the planet (Figure
7).
Figure 7. The technician verifies the correct
operation of a new furnace and water heater (left) and
documents the safety of the new kitchen range (middle). A final
blower-door test (right) indicates the increase in house
airtightness, from 3,600 CFM-50 to just over 1,900
CFM-50.
Onward. Then it’s on to the next home —
and we’re not about to run out of candidates. Even with
today’s economy, I fear that, as somebody once phrased
it, “they’re building them faster than we can fix
them.”
I also believe that if you’re going to sell this kind of
service to homeowners, you ought to be willing to buy it
yourself. I recently sold a house in Burlington, Vt., to which
I gave the same complete makeover that we’re giving to
houses in Syracuse (and then some). My new house is a
1920s-vintage home with no insulation in the walls and just
31/2 inches of insulation in the attic; my plan is to make it
into a net zero-energy home. What I’ve discovered with
these upgrades is that, completely apart from the money you
save and the good you’re doing, once you’ve
experienced the comfort of that well-lit, comfortable, healthy
indoor environment, you never want to go back.
Mike Rogers is senior vice president for business
development at GreenHomes America; he’s based in
Burlington, Vt.