- Q.
When we're working with what we call "hot mud"—
setting-type drywall compounds that come in powdered form
— it seems almost impossible to mix the stuff up without
getting lumps. Do you have any suggestions for smoothing out
the consistency?
A.Myron Ferguson, a drywall
contractor in Broadalbin, N.Y., responds: A setting
compound is similar to a plaster product — the fresher
the product and the cleaner the water and the mixing container,
the more consistent the final mixture will be. Powder stored in
bags that have been open and exposed to high humidity tends to
clump together, which can lead to a lumpy mix. Mixing with very
cold water can also lead to lumps, I've found.
For best results, start with fresh compound that's at room
temperature, and add it slowly to water that's also at room
temperature. Always add the compound to the water —
rather than the other way around — and start with a thin
mix, then add compound a little at a time until you've reached
the proper consistency. Let it slake for a minute or so, then
remix before using.
For small batches, I just mix the compound in a pan with a
small taping knife. A small mixer (used for mixing cakes)
chucked into a drill works great for mixing small batches, too
(see photos).
To mix small amounts of setting compound, use a taping
knife (top) or a drill-mounted eggbeater
(bottom).