Q: We have a lot of trouble with landscape
lighting on the coast. The salt and moisture corrode the sockets
and housings on low-voltage fixtures almost immediately. Plastic
parts fade and crack. Steel "china hat" lights begin to rust at the
seams, and the finish on most aluminum parts forms a chalky white
powder within just a year. Can you steer us toward fixtures that
will hold up to the salt air?
A: The combination of high humidity, harsh
sunlight, and salt spray packs a powerful punch for exterior
lighting. Ordinary bulb sockets and electrical connections corrode
quickly in such extreme conditions, and many residential-grade
fixtures, of which there is a huge variety on the market, are
simply not suited to a coastal environment. It's the sun that most
often breaks down plastic and paints. UV treatment will extend the
life but can't stave off deterioration for long if it's an
inexpensive, low-grade polymer.
"Organic" finishes (paints or powder coatings) on aluminum depend a
great deal on pretreatment, resin, and pigmentation. Only factory
pretreatments really work on aluminum, but even still, the quality
of the resin is the weak link, argues Penn McClatchey of Southern
Aluminum Finishing Co. based in Atlanta, Ga. Some resins, such as
polyvinylidene fluoride (PVDF) have outstanding weatherability,
while epoxy coatings are meant only for interior use. However,
McClatchey says, the best-grade aluminum is anodized. Anodizing
— an electrochemical process that forms a protective coating
of aluminum oxide on the surface — creates a harder surface
than PVDF and is unaffected by sunlight. Generally, the thicker the
anodized coating the better. Anything near 20 microns or better is
good.
COPPER AND VASELINE
Plastic, painted steel, and aluminum are not the materials best
suited for exterior lighting, says Bud Goolsby of Coastal Lighting
in Wilmington, N.C. "We recommend solid copper fixtures. Most other
materials break down in the sunlight, but copper weathers to a nice
patina." Though clear coats are sometimes used to preserve the
copper color, Goolsby cautions against them. "One grain of sand
under the finish and it'll start to break down. I don't recommend
them."
Goolsby does recommend bulbs with brass contacts, which will last a
bit longer than steel. To extend the life of the socket, Goolsby
advises coating it with a clean layer of Vaseline. This lubricant
protects the metal from the air (and consequently the moisture and
salt in the air). A marine jelly, such as Shipmate (Dulite Corp;
www.dulite.com/shipmate.html) or NyoGel (Nye
Lubricants; www.nyelubricants.com) might last a little longer than
Vaseline, but cost a bit more, too. "A lubricant won't stop the
corrosion forever. Nothing will. But it does slow the rate of
corrosion," explains Goolsby. Wire connections are typically
handled with Blazing, also called Snaploc, connectors (www.blazingproducts.com/products/connectors/), which
rely on a silicon seal that you push the wire through.
When pressed, Goolsby wouldn't recommend one brand of lighting
fixture, noting that many lighting manufacturers offer a full range
of product choices, some better suited to demanding climates than
others. "It's not the brand. It's knowing what's available in the
product line," Goolsby says.
The best solution for landscape lighting is to rely on the
experience of a professional lighting contractor. Lighting designer
Ken Griess of Natural Concepts Landscape Lighting used a variety of
in-ground canister lights and spot floods to cast light high into
the canopies of the trees, creating a "moonlighting" effect to
enhance both the safety and splendor of a pool area overlooking the
water in Southeast Texas.
COMMERCIAL QUALITY
Carrie Roche, a landscape designer in St. Augustine, Fla., advises
that a good lighting house can make all the difference. "They have
to know you're working on the beach, and that it's not an economy
job; then they can steer you straight." But, Roche warns, don't
assume that if you work in a coastal community that any local
supply house will give you a top grade suitable to the climate.
"Locally, I buy from an electric specialty supply, and on my very
first job, I ordered a bunch of stair lights that started rusting
the very first winter. I was madder than hell about that, and they
were like, ‘Well, why didn't you tell us it was for a beach
house?' We laugh about it now, but I'll never assume that just
because it's not Home Depot, that I'm getting taken care of. You've
got to bring the suppliers in on the decision-making by giving them
details about the job."
Roche recommends going to a commercial-grade line when the budget
allows. "The commercial world knows that fixtures need to weather
storms, and will get flooded out and generally abused by Mother
Nature. Commercial lights are built with sealed lenses in composite
plastic canisters and hermetically sealed ballasts. On the other
hand, these aren't fixtures you power with a little cable buried in
the dirt and stick some plastic spikes in the mulch to
install."
Many commercial fixtures run off line voltage, which Roche prefers
to run through PVC conduit. She then stakes the conduit down with
short lengths of epoxy-coated rebar and zip strip near inground
fixtures. "I've never had a lighting fixture fall over, but I've
come back to find canisters hanging out in the wind when the sand's
blown out around them. I feel a lot better when they're
anchored."
Commercial fixtures may be much harder to get hold of, notes Roche,
who often deals directly with a manufacturer's rep for these. "I
had to email a representative in Jacksonville, and he calls right
away, wanting to come talk to me, until I tell him I'm working
residential. If you're not buying a whole truckload for putting in
some mall or convention center, the rep may be a whole lot less
inclined to talk."
VISUALIZE THIS
Ian Ibbitson, general manager of Allscape Architectural Landscape
Lighting, a manufacturer of high-grade commercial lighting,
cautions that there are other differences in commercial fixtures to
consider before speccing them on a residential project. Many
commercial-grade products have more powerful lamps. HID
(high-intensity discharge) metal halide bulbs are common. These
deliver a greater amount of light for a given wattage than
incandescents, but they also run hotter. Ibbitson points to an
example of inground canisters installed as uplighting to illuminate
trees and to wash walls. When installed as walk-over lighting near
a pool, or along the edge of a patio, he suggests using a variety
with a double lens that will help insulate the bulb. "You don't
want some kid burning his foot."
Ibbitson also points out that many commercial fixtures have much
better reflectors, so you get a much wider beam spread compared
with a residential fixture of the same size. Combined with the more
powerful lamps, says Ibbitson, most people tend to overlight.
Ibbitson suggets that any high-end contractor hook up with a
professional lighting designer who knows the world of lumens and
reflector angles and the wide range of lamps and lighting
properties. But in the meantime, he points to the photometrics
software, 3dOP, that can be downloaded free from the Allscape
website (www.alllighting.com). The commercial lighting industry
routinely uses IES (Illuminating Engineering Society) format files
to describe the light output of fixtures. The 3dOP program provides
a desktop interface that allows a user to position fixtures in one
of three orientations and explore how light from a fixture is
projected onto a wall, the ground, or a surface as the fixture
position is changed. This can give a contractor a useful basis of
comparison between fixtures and can be used for determining the
setback from a wall for an inground spot or the height to mount a
fixture on a wall.