Q: We have been installing fiber-cement
siding, which seems to hold paint much better than wood sidings
near the ocean. However, the ends of each plank must be held
off the corner boards by a quarter of an inch and caulked.
After a year or two, the caulk cracks and shrinks back, and
generally looks terrible, defeating the purpose of a durable
siding material. How have others dealt with this problem?
A: If you flash behind the corners, either
with continuous lengths of double-thickness black paper or
metal L-flashing, you shouldn't need to caulk the vertical
seams at all. However, homeowners don't always like the look of
this. It's not very noticeable on inside corners, but at
outside corners it looks like you cut all the siding short. So,
for outside corners, it's common practice to lap the seam with
the downboard — by packing out an outside corner with
1x stock to match the lapped siding thickness, as shown in the
illustration above. Theoretically, you can rabbet 5/4 stock, as
well, but in practice, the overlapping leg of the rabbet isn't
very thick and can easily curl and crack.
Another alternative is to use a PVC corner post made for this
purpose by Tamlyn & Sons (800-334-1676;
www.tamlyn.com). Tamlyn makes a variety of
styles of corner posts for both inside and outside corners: one
type provides a channel to accept the siding ends and another
type automatically flashes behind the seam so the caulk can be
left out entirely. This PVC is much more durable than
ordinary vinyl cornerposts and can be painted to match
the siding. However, when you get right up to it, there's no
masking the fact that it's plastic.
CORNER TREATMENT FOR FIBER-CEMENT SIDING
Corner boards shimmed out to overlap the ends of
fiber-cement siding will last longer than a vertical caulk
joint. (Illustration by Rick Vitullo)Edge Detail for BUR
Q: We are cutting a shed dormer into a
gable roof. Because the dormer faces the ocean, we don't trust
shingles on a low-slope roof, even with continuous
peel-and-stick underneath. Instead, we have decided to make the
dormer roof flat and use a built-up roof. How should the edges
be detailed when a parapet wall is not used?
A: A primed metal gravel stop should be
installed along the roof's perimeter to contain the asphalt
flood coat and gravel. Begin by installing a base sheet and two
to three plies of roofing felt, turning one layer of felt over
the edge at least 1 1/2 inches. Bed the gravel stop in roofing
cement, and then fasten it every 3 inches, staggering the
nails. Finally, flash over the top leg with a butyl rubber
peel-and-stick flashing tape before applying the flood coat and
gravel. Make sure this flashing is a rubberoid material, not a
modified-bituthane material, as the latter may react with the
built-up roofing materials.
At the ridge, where the flat roof meets the main sloped roof,
install the gravel stop as shown in the illustration, bending
the vertical leg to match the slope.
FLAT-ROOF TRANSITION
Where a flat built-up roof meets a sloped roof, install a
gravel stop to prevent the gravel and asphalt flood coat from
migrating down the sloped roof. (Illustration by Tim
Healey)
Steel Framing on the Coast
Q: We are currently building a steel-framed
house near the ocean. Our site is very close to the water, and
I am concerned about rust problems developing in the steel
framing. We have already noticed small surface-rust spots and
some forming on the ends of cut studs. Will the rust stop after
the house is closed up?
A: All structural-steel studs should be
galvanized, and in a coastal environment you should specify a
grade called G-90, which has a heavier zinc coating than
ordinary G-60 material. According to Paul Fisette, director of
the Building Materials and Wood Technology program at the
University of Massachusetts-Amherst, rust on a steel stud can
be compared to rot on a wood stud. When a wall is properly
constructed, there is little likelihood of a stud rusting to
the point of failure, says Fisette. But it is important to use
proper wall construction that shields the framing from exterior
elements and minimizes the chance of condensation within the
wall cavity.
Normal cutting and drilling of steel studs removes the zinc
coating in the cut area. The coating adjacent to the cut will
"sacrifice" itself to protect the cut area. For extra
protection, these areas can be cleaned with a wire brush, and
then brushed or sprayed with a cold galvanizing compound like
ZRC (ZRC Worldwide, 800-831-3275;
www.zrcworldwide.com) or Rustoleum V2185838
(Rustoleum Industrial; 800-323-3584,
www.rustoleum.com).