Q: We build primarily in high-wind zones in
Florida and North Carolina, where we have had our share of shingle
blow-offs in the past 30 years (though many fewer with heavier
"storm-rated" shingles attached with a six-nail pattern). These
days, there is much more interest in standing-seam metal on
residential projects. Does metal perform any better than asphalt in
high-wind storms, and are there general recommendations for
selecting and attaching metal roofing specifically for high-wind
zones?
A:Rob Haddock responds: Metal roofing
can hold up surprisingly well in high wind. I first went to South
Dade County two days after Hurricane Andrew to study the
performance of steep-slope steel roofing in hurricane-force winds,
and I have evaluated the damages from numerous tropical storms
since. I have seen less damage to steep-slope, standing-seam steel
roofing than to any other roofing type.
The behavior of metal roof panels under load can be calculated
and tested. And that predictability stays consistent as it ages
— unlike asphaltic, synthetic, and wood roofing.
When it comes to wind resistance, metal roofing has some distinct
advantages over conventional roofing materials. After all, a metal
panel is a structural element; its behavior under load can be
calculated and tested. In addition to being predictable, metal
stays consistent as it ages; its behavior does not change
significantly over time the way asphaltic, synthetic, and wood
roofing does. In other words, metal roofing panels are engineered
systems that can be designed to withstand any wind pressure. A
panel's resistance to blow-off depends on the panel gauge, the
sectional geometry, and the frequency and method of
attachment.
As wind passes over a house, it typically tries to suck the roof
off. This "uplift" effect is more pronounced in certain areas of
the roof than in others. The roof's edges and particularly corners
are especially at risk. On steeply sloped roofs, the area along the
ridge is also subjected to greater uplift pressures. In Dade
County, the few failures I saw were at the juncture of the ridge
and rake at the peak on gable-end roofs.
Metal panel systems are tested or engineered to meet specific
requirements. When they are tested, the most widely accepted test
procedure is Underwriters Laboratories' UL-580. For this test, the
panel assembly, including the metal panels, fasteners, and
substrate, is placed in a 10-by-10-foot chamber. Pressure is then
applied, cycling between positive pressures (from beneath the
assembly) and negative pressures (from above the assembly).
Depending on how the assembly re-sponds, the panel is designated as
UL Class 30, UL Class 60, or UL Class 90. (These are comparative
levels of performance; the numbers do not correspond to any
performance criteria.) Class 90 is the highest rating; these panels
survive test cycles that expose them to as much as 105 pounds per
square foot (psf) of positive and negative pressure.
Since this is the best measure of a panel's true resistance to
blow-off, it is important that the assembly is constructed in the
field the way that it was tested. The exact specifications may be
available from the manufacturer. To be sure, check the UL
Building Materials Directory (available from Underwriters
Laboratories, Publications Stock, 333 Pfingsten Rd., Northbrook, IL
60062; 708/272-8800, www.ul.com/info/uldirs.htm).
This book comes out periodically, showing the details of the roof
constructions for each classification.
The other approach is to convert design wind speed (mph) into
uplift force (psf) in accordance with ASCE-7. (A registered
engineer would do this.) The resulting uplift forces will vary in
different areas of the roof, requiring more frequent fastening in
perimeters and corners. Another test procedure, designated ASTM
E-1592, is used to verify that the assembly can withstand the
required uplift pressures thus calculated. This test results in a
quantitative pressure in psf. The results will vary with gauge,
attachment spacing, and so on.
As a rule, wind resistance can be increased by increasing the panel
gauge, decreasing the panel width, and increasing the fastening
schedule. In any case, the panel manufacturer should be able to
give you some direction in specifying the gauge, profile, and
fastening. Most panel manufacturers have a registered structural
engineer on staff who can make recommendations in specific
applications. But, if you are building in Dade County, Fla., no
testing except Dade's own is recognized, and there are a few metal
roof manufacturers who have Dade approvals.
Rob Haddock is the director of the Metal Roof
Advisory Group in Colorado Springs, Colo., and a former roofing
contractor.