A.Mel Hines responds:
Assuming that there are no problems with the
framing, the most likely cause for the hairline
cracks you describe is torn bedding tape. If the
finisher allows the corner of his taping knife to
cut, or "score" the tape, a hairline crack will
often develop.
Caulking or applying another coat of compound to
the crack are temporary fixes at best. The corner
should be retaped, then finished again. Check the
corners of your finishing knife to make sure
they’re not sharp.
Another possible cause is that too much compound
is being applied in one pass. Many finishers will
apply compound to one side of an inside corner
(covering the tape), and allow this first pass to
dry before covering the other side of the corner
with compound. If the second pass is too heavy, it
may shrink back when it dries, and leave a hairline
crack. Sanding this heavy coat until it just covers
the tape will usually eliminate the crack. You
should apply only enough compound to inside corners
so that after it is lightly sanded, it barely
conceals the tape.
It’s also important to prefill any gaps
in the drywall at corner intersections. If the gaps
exceed 3/8 inch, fill them with Durabond (U.S.
Gypsum Co., 800/552-9785), a low-shrinkage compound
that is mixed on site. Durabond is available in
grades with setting times from 45 to 90
minutes.
Two other points to keep in mind: If you add
water to standard compound, don’t exceed
the manufacturer’s recommendations
— generally one pint of water to five
gallons of mud. And don’t use fiberglass
mesh tape at inside corners unless you bed it in
Durabond.
Mel Hines owns Atlanta/Pro-Serve, a ceiling
and wall repair service in Atlanta, Ga.