A.Scott Smith, vice
president of nail manufacturer Prime Source
Building Products, responds: A box nail has a
smaller gauge shank than a common nail. For
example, while a 10d (3-inch long) common nail has
a 9-gauge (0.148-inch diameter) shank, a 10d box
nail has a 10 1/2-gauge (0.125-inch diameter)
shank, which is thinner. Because a box nail is
lighter than a common nail, it has less shear
strength.
Cooler and sinker nails also have a smaller
gauge shank than a common nail, but not as small as
the shank of a box nail. 10d sinkers and 10d
coolers are both a little shorter (2 7/8 inches),
and have an 11-gauge (0.120-inch diameter) shank.
Sinker and cooler nails are usually resin-coated;
the resin acts as a lubricant as the nail is driven
and as an adhesive when the nail cools after being
driven.
Cooler nails, like common and box nails, have a
flat head. Sinker nails, on the other hand, have a
bugle-shaped head to promote countersinking.
All of these terms — common, box,
sinker, and cooler — refer to loose nails,
not collated nails. Collated nails are categorized
according to head type (full round head or clipped
head), length (in inches), and shank diameter (in
inches). For example, a 16d common nail (loose) is
equivalent to a full round head 3 1/2-inch-long
0.162-inch-diameter collated nail.