Mud is probably the oldest and most common flooring stock in
history. And, despite a rather remarkable written disclaimer
delivered to prospective clients by Ed Crocker of Crocker Ltd.,
nothing will dissuade upscale aficionados of indigenous
building materials from wanting the real thing. So, Crocker's
company, which specializes in historical architectural
conservation in Santa Fe, N.M., provides clients with either
hardened samples or soil specimens of various colors and
textures from its own stockpiles. Historically, organic
additives — including manure, milk, animal blood, and
grain flour — have been used to enhance the setting
and durability of the tamped mix, but at least some of these
have become strangely difficult to specify.
The charm of a mud floor includes guaranteed cracking, an
irregular surface, high susceptibility to scrapes and gouging,
pockmarks from high-heeled shoes, and the occasional fisherman
digging for night crawlers. With a jack-hammer.
Crocker recommends preparing the substrate for a minimum
5-inch-thick finished surface. He cautions against installing
moisture barriers and ductwork under the floor, and specifies
up to a 12-week setting and drying time. Radiant-heat tubing is
generally acceptable under the floor and can even be used to
accelerate drying, albeit at lower than final operating
temperature.
Once successfully installed and cured — and there's
no guarantee here; Crocker has experienced floors that retained
a rubbery consistency for months — happy clients can
run barefoot over an unusually beautiful and durable surface.
The floor is sealed with a sequenced mix of boiled linseed oil
and mineral spirits, which produces a deep, rich, low-gloss
patina.
Green builders take note: Mud is 100
percent recyclable and comes in a range of earth tones. But the
oldest flooring material is also the slowest, with an average
curing time of 12 weeks before it can be sealed and lived
on.