I'm an engineer and building consultant. When I get a call
from a lawyer about a construction problem, it's usually not a
good situation for either the homeowner or the builder.
One recent case was no exception: The state building inspector
had already noted several deficiencies that the builder had
failed to correct by the time I arrived on site. While I wasn't
too worried about the use of finger-jointed studs (the original
cause of the homeowner's concern about the quality of the job),
I noticed other problems — studs fastened to the plates
with only one or two nails, missing blocking — and began
to look more closely, snapping photos as I went. It turned out
that the homeowners had plenty of cause to be suspicious of the
quality of work being done.
Truss Framing Errors
Truss framing isn't difficult, but it has to be done right for
the engineering to work correctly. A common error is to toenail
the bottom chords of trusses to partition wall framing (below
left); truss clips should be used instead. Otherwise, truss
uplift — which occurs when cold upper-truss chords gain
moisture while warm lower-truss chords dry out, making the
whole truss curve like a bow — can lift the interior wall
off the floor and cause problems with the drywall. It can even
lead to a split in the bottom chord, creating the potential for
truss failure under snow loading.
The framing carpenter on this job also failed to provide
adequate bearing under the ends of a couple of trusses (below
right ). Instead, the trusses bear on an interior partition
wall, resulting in cantilevered truss ends that "float" above
the wall plate. Unfortunately, they won't float for long.
Inadequate Girder Truss
Support
A girder truss is engineered to support heavy roof loads and
carry them to the points where the girder bears on the wall
plates. These significant point loads need to be directly
supported by columns with sufficient strength and stiffness to
transfer the loads to the foundation wall. In this project, the
point loads should have been borne by — at the very least
— doubled 2-by posts properly nailed to both the top and
bottom plates, not by a single loose stud propped into place
(below left).
Adding to the problem, load-transfer blocks below the girder
truss support on the upper floor hadn't been cut to fit
properly (below right). Because they are too short and not
tight to the subfloor, they will allow the wall plates and
truss support columns to settle, which can result in cracked
drywall and possible structural damage.
Improper Shimming
Wood is strongest when loads are applied parallel —
rather than perpendicular — to grain. White cedar shims,
of course, are made from a light and porous wood and are cut
with the grain; they simply don't have enough compressive
strength to be used in structural applications. On this house,
the framing carpenter improperly used them to fill in gaps
between the top plate and a header wall for a fireplace (below
left), and between load-bearing studs and the lintel header
(below right; note the state building inspector's drawing
indicating the proper framing for this wall). Under normal roof
loads, the fibers in these cedar shims will be crushed.
Blocking and Nailing
An important part of the framer's job is to install proper
blocking. On this house, none of the rough openings for bath
fixtures had any blocking, and some of the ceiling blocking was
either missing or loosely nailed in place (below left). Such
gaps can lead to movement, and then cracking of the
drywall.
It's also important not to overnail a framing member. For
example, this porch ceiling joist (below right) has about 10
toenails shot into it, which shredded the end of the 2x4.
Without a joist hanger to hold the pieces together, there's no
way this joist end will be able to support the weight of the
ceiling.
Donald Cohen is an architectural engineer and
building consultant living in West Bend, Wis.