We were three months into a whole-house makeover, installing
new windows, doors, exterior trim, roofing, and siding, when
the homeowner, a tall man, asked if there was any way we could
improve on the low, 7-foot-6-inch ceiling height throughout the
house. My first reaction: No way. But the more I thought about
it, the more feasible it seemed. We were already installing
all-new interior window and exterior door trim, which meant
that all the rooms required header adjustments, plaster
patching and painting, and so on. The kitchen and baths also
were being updated, with new cabinets, fixtures, and finishes.
All the carpeting was going to be replaced and the wood floors
sanded and refinished. Most of the work involved was already
factored into the budget.
It occurred to me that if ever a house was a candidate for
increased ceiling height, it was this one, a two-story,
3,800-square-foot garrison colonial. Cutting and extending the
hvac ducts seemed simple enough, as did the plumbing —
just cut the pipes and solder on extensions. The real issue
would be with the wiring, which I knew in many cases crossed
over the ceiling between walls above and below. With no
code-approved method of splicing wires available, it was
obvious that the entire house would have to be rewired.
Before
After
I sought advice from several building movers on lifting the
structure, then developed a revised plan and cost for the
project that my client accepted. He and his wife had already
intended to move out at some point in the original process, but
this new plan meant the move would have to happen as soon as
possible. We leased two large steel storage containers and
placed them on the property to temporarily house the furniture
and salvaged fixtures, and within three weeks began to prep the
house for the first stage of the vertical stretch —
lifting the main roof.
Preparing to Lift
Raising the ceiling joists and rafters above the second floor
of the main part of the house would be simpler than other parts
of the process and therefore seemed like a good place to start.
There was less weight to consider, assuming a standard dead
load of 15 pounds per square foot, and not so great a change in
elevation — 9 1/2 inches vs. the 15-inch increase we'd
determined for the first-floor ceilings. I chose this specific
height increase for two reasons: It was proportionate to the
smaller upstairs bedrooms, and it could be accomplished simply,
by inserting a 3 1/2-by-9 1/2-inch engineered beam along the
entire top plate of the house. Not only would that give us a
uniform height, but the LVL (laminated veneer lumber) beam
would also help to straighten the tops of the walls, which
weren't all that straight to start.
We began by removing a 12-inch-high strip of plaster at the top
of all the second-floor walls (see Figure 1). We then drove a
flat bar between the two 2x4 top plates and cut the nails with
a recip saw. This left the ceiling joists, rafters, and
top-plate assembly intact, saving time and maintaining
structural integrity.
Figure 1.The original 1970s-era structure had low,
7-foot-6-inch ceiling heights and a garrison-style overhanging
front elevation. The author split the house along the first-
and second-story wall top plates, then raised the ceilings to
increase headroom and improve proportion in the interior
spaces. The second-floor overhang was converted to a flush
bearing wall standing on a new grade-beam
foundation.
Other prep work included cutting back the framing around the
existing large central chimney, which served three fireplaces
below. We removed the lead flashing and the original headers,
which were embedded in mortar, framed tight to the bricks in
the days before codes required chimney clearances. We reframed
a new code-compliant opening for the chimney, allowing a
minimum 2-inch clearance between the masonry and the headed-off
rafters. We planned to lift the roof from underneath the
ceiling joists, working from inside the second floor. The 2x8
joists were solidly hand-nailed to the rafters and toenailed to
the top plate. They were also strapped with 1x3s on 16-inch
centers, a typical framing detail in our region, and still
covered with plaster board, making rollovers during lifting
highly unlikely. To make sure they'd lift intact with the roof,
we reinforced the gable-end walls with diagonal cross-bracing
down from the ridge to the wall plates. We set up three rows of
4x10 Douglas fir lifting beams under the ceiling joists —
at the front of the house, at midspan parallel to the bearing
wall, and at the rear. That way, the roof and joists would
remain supported during lifting, similar to the way they were
supported in the original structure.
A major concern was making sure that the roof would stay
square, plumb, and aligned over the top plates during lifting.
If it was not carefully restrained, we could have trouble
placing the raised section back where it belonged. We solved
the problem by through-bolting 2x4s vertically to the tops of
the exterior walls around the entire perimeter of the house
(Figure 2). We notched the overhanging roof sheathing directly
above to provide slots for the 2x4s, so that they'd trap the
roof above the walls and keep it from twisting in the wind or
wracking out of alignment during the jacking.
Figure 2.To maintain the original alignment and
prevent the roof structure from shifting during lifting, the
author's crew bolted 2x4 vertical struts to the tops of the
walls around the house's perimeter.
The second-floor footprint measured only about 45 by 28 feet,
so we were able to handle this part of the work using my own
crew, which, including me, numbered seven guys. We had two
dozen 20-ton screw jacks on hand for the lift. I bought most of
the jacks for this job, thinking they'd be a lot safer than
bottle-type hydraulic jacks that could leak fluid and fail in
the middle of the lift. I got them for about $129 each from
Toolhauz in Needham, Mass., a great independent tool store. The
jacks provided a maximum lift of 10 inches, just right for this
stage.
The lifting beams consisted of three 16-foot 4x10s each,
overlapped at the ends and supported on approximately 7-foot
centers by the jacks. This spacing was close to the standard
for column spacing under a main floor girt, which is typically
calculated for a 40-psf dead load. We'd be lifting less than
half that weight.
One of the early issues we had to decide was how to safely
extend the reach of the screw jacks to the ceiling joists. My
first thought was to place the jacks on the floor and use fir
4x4s or two 2x4s nailed together to prop under the 4x10 lift
beams. But that presented a serious problem of stability
— it would be easy for a post to kick out suddenly under
a load, posing an unacceptable risk. We decided instead to
build a quantity of structural pyramidal jack stands whose
height could be supplemented as needed by stacking 4x4 cribbing
under them. Some stands could serve as dead men, while others
served as jack stations (Figure 3).
Figure 3.Site-built pyramidal jacking stands
safely extended the screw jacks' reach to just below the
lifting beams.
Pyramid stands. We made the
stands by cutting 5-foot-long 2x8s at the requisite angle to
taper from a 2-foot-square base at the bottom to a
1-foot-square top platform. We wrapped the sides, top, and
bottom with 5/8-inch plywood and screwed it with 1 5/8-inch
galvanized deck screws. As a final precaution, we wrapped a
band of perforated, galvanized-steel strapping around the base
about 8 inches up from the bottom and screwed through it into
the studs with 2 1/2-inch galvanized deck screws. In the
unlikely event one or more studs failed under load, we figured
the band would help keep the base from spreading.
To carry the lifting loads through to the basement floor, we
built temporary stud walls on the first floor and in the
basement below each jack stand, perpendicular to the floor
joists.
Don't blow it. When lifting
something as big as a house, you want to keep the wind in mind
— the potential for the building to act like a sail could
introduce big problems. In researching the job, I spoke with
several professional home movers, all of whom emphasized the
importance of avoiding wind on jacking day. Because it was
midsummer, we didn't have to wait long for a windless day. In
breezy fall or spring weather, the wait factor could have
become a more serious scheduling consideration.
Raising the Plates
With the LVL beams cut and ready for placement, we proceeded
with the lift. The screw jacks allowed us to raise the roof in
small, controlled increments. We started with three rotations
of each screw — about 5/16 inch — across the front,
then performed the same step at the middle and at the back. We
repeated this sequence until we were able to set the beams on
the lower top plate (Figure 4).
Figure 4.Working in small increments, the
seven-man crew slowly raised the roof structure by 9 1/2
inches, allowing the nominal 4x10 engineered LVL plates to be
inserted into position on top of the wall.
Toenailing to the top and bottom of the beam provided a quick
and accurate means of aligning the plates, leaving them
straighter than they had been originally.
To consolidate the new and the existing framing, we cut back
the plywood exterior sheathing about 15 inches down from its
top edge and inlaid new, 2-foot-wide sheathing with glue and
nails, tying together the existing studs, lower top plate, and
LVLs. On the inside, we used 66T T-strap galvanized connecting
plates (Simpson Strong-Tie, 800/999-5099, www.strongtie.com) to
tie the bottom of the beams to the tops of the walls, which
would help prevent the beam from rolling under lateral wind
loading or during a seismic event (Figure 5). The connecting
plates caught the LVL beam along its bottom edge on 16-inch
centers and were nailed into both the wall plate and the
studs.
Figure 5.T-straps tie the LVL beam to the original
plate at 16-inch intervals, helping to prevent the beam from
rolling outward under lateral loads.
The second lift. Once we had the roof reattached, all the
connectors installed, and the exterior plywood replaced, we
moved our beams and jacks downstairs. To supplement my own crew
of seven, we hired two more framing crews, Brendon Lynch
Carpentry and Martel Construction. On the day of the second
jacking, we had a total of 14 carpenters on the job.