The Mother of all Hole Saws
One of the great things about I-joists is that you can cut
monstrous holes for ductwork and other mechanicals. But using a
recip saw to make those holes is slow, and there's always a
risk of cutting into a flange. A better method is the Matrix
Xtreme hole saw. Its billet aluminum frame holds three easily
replaceable blades that, according to the manufacturer, resist
binding and cut faster than the teeth on conventional hole
saws. In addition, the cutters are mounted about 3/8 inch from
the outside edge, which prevents the blades from getting too
close to flanges. They'll work with an ordinary heavy-duty
1/2-inch drill because the small cutters require less torque
than the continuous teeth on conventional, large-diameter hole
saws. Sizes go from 3 5/8 ($88) to 12 1/2 inches ($167).
Matrix Xtreme, 866/320-5340,
www.matrixxtreme.com.
Don't Forget To Flush
Making flush cuts with a recip saw usually requires dragging
your knuckles and bending the blade — a blood-letting
practice that can damage materials you want to salvage and
greatly reduce a blade's lifespan. But the Flush Cut Adapter
does the same thing without the knuckle dragging or broken
blades. The add-on blade holder has a 1 5/8-inch offset and
uses the saw's existing blade clamp assembly. The company also
makes rasp and file adapters for recip saws that can get you
into a tight spot. The Flush Cut Adapter goes for $40, and the
rasp and sander attachments sell for $30 each.
Flush Cut, 707/632-6854,
www.theflushcut.biz.
Wood Razor
Comparing a Microplane rasp to a Surform rasp is like
comparing a Ferrari to a Checker cab — they'll both
get you where you're going, but one can do it a lot faster.
After trying a Microplane a few weeks ago, I would guess that
the stainless-steel blades are twice as sharp as the blue steel
blade on a Surform. They're sold in round, half-round, and flat
varieties. They also make drum-shaped versions for your drill
press as well as replacement blades to boost the performance of
your Surform. A single-handle flat rasp sells for about
$12.
Grace Manufacturing, 479/968-5455,
www.microplane.com.
Better Blade
I was under the impression that knives with breakaway blades
were only for scrapbooks until I saw these utility knives from
Olfa. The pro-grade tools not only give you a new edge in
seconds, but a blade with a few segments left can be extended a
couple inches for cutting thicker materials like rigid
insulation. There are many models to choose from, but the L2
shown sells for about $9. The company also makes the nicest
circle cutter I've come across. The CMP-2 has a comfortable
handle and also uses break-away blades. It looks perfect for
cutting in can lights and round fixture boxes in drywall. It
goes for $39.
Olfa, 800/962-6532,
www.olfa.com.
A New Angle on Miters
Determining accurate miter settings for crown molding and
inside and outside corners can involve a lot of trial and
error, but a new tool from Starrett can speed the process
considerably. The sturdy aluminum ProSite Protractor gives you
both the actual angle in degrees and the miter setting on your
saw. I was especially impressed with the tight tolerances of
the rotating joint where the two legs meet. It holds its
position firmly and can be adjusted with an Allen wrench. The
tool measures 12 inches long and costs about $40.
Starrett, 978-249-3551,
www.starrett.com.
Copy Machine
A template is often the fastest and most accurate way to make
complicated cuts on floor tile or trim. If you don't feel like
carrying scraps of plywood in your toolbelt, you could use the
Angleizer. It's a four-sided adjustable template made from a
sturdy but flexible plastic material. Measurements are
imprinted on all four sides and will hold up when scraped with
a utility knife. It sells for about $20.
General Tools, 212/431-6100,
www.generaltools.com.
Board Bender
I've found that, unless you're a deck builder, most board
straighteners aren't very useful. They're big and bulky and
rely on some method to grab the joist — not much good
if you're installing hardwood over a subfloor. The BowJak is
the one board-straightener that I think is worth its salt. It's
small enough to keep in your toolbelt and allows you to pry
against a wedge driven into the subfloor or framing member
— instead of a joist. I found it on the web for
$32.
Vaughan & Bushnell, 815/648-2446,
www.vaughanmfg.com.
No Knuckle Dragging
Nailing off subfloor with a framing nailer is fast and easy,
but bending over a nailgun with your knuckles dragging won't do
much for your image, and it certainly won't help your back. You
can make the whole process a lot more civilized and easier on
your back with a Pneumatic Nailgun Extension from Sure Drive.
According to the manufacturer, the steel extension fits on
"virtually" any framing gun and permits standing upright while
you're nailing subfloors and decking. Comfortable rubber grips
for both hands help with accuracy, and a wire hook near the top
holds the hose. The suggested retail price is $90.
Sure Drive USA, 888/219-1700,
www.suredrive.com