by
Patrick McCombe
Framing & Foundation
Steel Shear Wall
Simpson's new
Steel Strong-Wall is the strongest, most cost-effective shear
wall available today, says the manufacturer, who claims that
the product can handle loads two to three times greater than
the original Strong-Wall can manage. Thanks to predrilled holes
for wiring and pre-attached wood framing, the new Strong-Wall
is easier to install than other steel shear panels, too.
Simpson also offers templates that practically guarantee your
anchor bolts will be in the right locations. Prices for the
Steel Strong-Wall — which comes in 12- to 24-inch widths
— vary according to size and region.
Simpson Strong-Tie Co., 800/999-5099,
www.strongtie.com
Ringer for Stringers Twenty years ago, you could expect
everyone on your crew to have enough skill to make a set of
rough stringers; you could also count on your 2x12s being free
of splits running down the middle. Unfortunately, you can no
longer take either condition for granted — which makes
Easy Risers from Universal Forest Products a promising
alternative to conventional notched stringers. The maker claims
Easy Riders are stronger and less likely to squeak than their
conventional counterparts. They cost about $4 each; a
pressure-treated version for exterior use is also
available.
Universal Forest Products, 877/872-8639,
www.ufpi.com
Line Locator
How would you like to
gain greater control over where your plumbers and electricians
put their pipes and wires — plus make their jobs easier
and faster? The Matrix Speedline is a plastic insert designed
for use with wood I-joists that allows you to place up to nine
pipes and wires in a single 5-inch hole — yet still
maintain the code-required spacing between them. To make the
hole, Matrix suggests using its 5-inch Xtreme Series Hole Saw
($100), which the company says can do the job in less than 10
seconds. The Speedline inserts sell for $2 apiece.
Matrix, 866/320-5340, www.matrixxtreme.com
Sticking with tried-and-true building materials is just good
sense. Custom building and remodeling are complicated enough;
there's no need to increase your liability by experimenting
with every new product that comes along. On the other hand,
manufacturers are constantly developing "new" and "better" ways
for you to build, and their innovations are worth taking a look
at. So, every year, we cull the new-product releases we think
most deserve your attention. Some of these are intended to
reduce installation time, with an eye toward greater profits.
Some address perpetual problems like moisture infiltration or
poor indoor air quality. Others simply aim to raise overall
quality, so you can demonstrate to your clients your commitment
to their comfort and welfare. Inevitably, many of these
products are too new to have a long-term performance record
— so if you give any of them a try, let us know what you
think.
Rot-Free, Rust-Free Timber Treatment
Most new
pressure-treating formulas are more corrosive than CCA, but one
promising exception — TimberSIL — won't attack
bolts, nails, or hangers, says its maker. The borate-based
formula is noncorrosive, fire-retardant, mold-resistant, free
of heavy metals, and nonsoluble, making it appropriate for wet
locations and ground contact. Currently, two timber treaters
— one in Minnesota and one in South Carolina — sell
TimberSIL, so distribution might be limited. Still, given the
problems with other treatments, I'm betting that consumer
demand will lead to nationwide availability within a couple of
years. Pricing is comparable to ACQ and copper-azole formulas,
says the maker.
Timber Treatment Technologies, 866/318-9432,
www.timbersil.com
Thin-Skinned Shear Panel
Builders working in seismically
active areas know all about the complications of conventional
shear-wall framing. In many cases, plywood shear panels require
special jamb thicknesses, wall furring, and other
time-consuming details. Not, however, Sure-Board 200W. This
1/8-inch-thick, steel-reinforced MDF panel provides greater
shear strength than 1/2-inch plywood and can be used on both
the exterior and interior of buildings. Because it's so thin,
you can use it under drywall, stucco, and nonstructural
sheathing without furring out the rest of the wall. Prices
start at about $1 per square foot.
SureBoard, 800/775-2362, www.sureboard.com
ROOFING & SIDING
Self-Flashing Dish Mount
Installing a roof-mounted satellite dish through a four-holed
base means that eventually there's going to be a leak in the
roof. A better method — one that doesn't rely on the
dubious protection provided by blobs of roofing tar —
comes from CommDeck, a maker of satellite-mounting systems. The
company's newest product, the self-flashing Retrodeck, is
designed for existing roofs. It accommodates dishes measuring
from 18 to 36 inches and sells for about $35. CommDeck also
sells versions for new construction, so that you can make your
spec house dish-ready.
CommDeck, 866/367-7782, www.commdeck.com
Colorful Character
Remember when
kids played outside till dusk, people left their doors
unlocked, and vinyl siding came in about five shades of white?
Well, some things have changed for the better: Alcoa's
DreamColor siding is now available in more than 700 colors.
According to the company, new technology has allowed it to make
small batches cost-effectively, so it's no longer limited to
the most common (read boring) color choices. Hues coordinate
with Alcoa's rain-carrying, decorative-shutter, and
vinyl-accessory product lines. The company can also produce
custom colors, so you can match existing siding on remodeling
projects. DreamColor siding costs 10 to 30 percent more than
the company's standard siding. Custom color samples cost
$35.
Alcoa, 800/962-6973, www.alcoahomes.com
Presloped Window Pan
By now, most
conscientious builders and remodelers see the value of pan
flashings under windows and doors. If you count yourself among
the enlightened — actually, even if you don't —
check out Water Out Pan Flashing. Designed by a professional
builder, the presloped flashing doesn't require special PVC
adhesive, and, unlike other manufactured pan flashings, it
boasts universal corners that work on both the left and right
sides of the opening. The company — whose Web site
contains several other intelligent flashing products designed
for residential construction — says protecting a 3-foot
window opening costs about $10; a 6-foot door opening, about
$15.
Water Out Flashing, 866/568-0050,
www.wateroutflashing.com
EXTERIORS
Bugproof Exterior MDF
For
builders and remodelers working on high-end exteriors, an
exterior-rated panel with properties similar to MDF would
qualify as a dream come true. You don't have to hide the edges
of MDF like you do plywood panels, and it machines and paints
beautifully. Attention, dreamers: Extira, according to its
maker, is the first truly exterior-rated MDF panel. Treated
with borates to prevent insect damage and guaranteed for five
years, it's available in 4-by-8-foot, 4-by-16-foot, and
2-by-16-foot sheets, in 1/2-, 3/4-, 1-, and 11/4-inch
thicknesses. A lumberyard in Northern California quoted me a
price of $42 per sheet for twenty 3/4-inch-thick 4-by-8-foot
panels. Single sheets were $48 apiece.
Extira, 800/255-0785, www.extira.com
Show Them the Door
We ask a lot of exterior doors. They
endure dozens of cycles every week and occasional angry slams.
They keep out intruders and weather. And they need to look
good. It's a tall order — so make sure the ones in your
project don't skimp on quality. The Neoporte Modern Door's
rust- and rot-free stainless steel construction, welded frame,
and grade-1 mortise lock should help it withstand tough
treatment and harsh environments. At a starting price of almost
$5,200, it's not cheap — but it should last a lifetime
and it looks very hip.
Neoporte, 877/711-2100, www.neoporte.com
Time-Saving Window Trim
Wood casing
and a pediment can really jazz up a clad or vinyl window, but
painting and installing this trim takes a lot of time and may
turn an otherwise maintenance-free window into an ongoing
project for the homeowner. Luckily, Advanced TrimWorks makes
one-piece cellular PVC WindowTRIM and pediments for this very
application. A special mounting system eliminates exposed
fasteners and allows the trim to move with changes in
temperature. Best of all, the whole thing can be installed in
10 minutes. The company says that an "average-sized" window
surround with a 2-inch sill and 1-by-4-inch casing (no
pediment) sells for about $150.
Advanced TrimWorks, 508/822-7745,
www.advancedtrimworks.com
INTERIORS
Sound Methods
Effective sound
control doesn't have to mean complex wall assemblies that are
time-consuming and difficult to build. One of the coolest
sound-controlling materials I've seen is easily integrated into
conventional construction methods — because it's only 1/8
inch thick. With an STC rating of 27, LV-1 from Sound Sense
works significantly better than sound-control batts, and it can
be placed under flooring, in ceilings, and behind drywall
without creating problems associated with weird wall
thicknesses. A 4 1/2-by-30-foot roll sells for $245.
Sound Sense, 631/324-2266, www.soundsense.com
Earth-Friendly Wall Finish
Increasingly, homeowners are demanding environmentally
responsible products from their builders and remodelers. For
these folks, American Clay may be just the ticket. This
attractive wall finish is made from clay and natural pigments
in 32 standard colors and in any custom color. It is
appropriate for most interior wall surfaces — excluding
showers and other wet locations — and can be applied to
many existing wall finishes. The manufacturer's Web site does a
good job explaining wall prep and proper application. Expect to
pay about $65 for a 50-pound bag that covers roughly 250 square
feet.
American Clay, 866/404-1634,
www.americanclay.com
Cool Long-Lasting Light Strips
Strip lighting is great
for brightening dark countertops and highlighting design
elements, but the bulbs can make conventional strip fixtures
too hot for certain applications. Chill out: Ardee's Clikstrip
LED uses LED bulbs that stay cool to the touch and consume
about one watt of electricity per eight-bulb element. The bulbs
last an astounding 60,000 hours, making them perfect for
hard-to-reach places; they can also replace other
less-efficient incandescent festoon-style bulbs in fixtures
from Ardee and other makers. The Clikstrip LED is available in
12- and 24-AC and DC versions and costs about $30 per
eight-bulb element.
Ardee Lighting, 888/442-7333,
www.ardeelighting.com
KITCHEN & BATH
Cold Shoulder?
Nothing is worse
than stretching out for a nice relaxing soak — and then
recoiling as your neck touches a freezing-cold tub. MTI's new
Radiance option removes the chill with radiant heating cables
embedded in the tub's backrest and floor. The heating system
adds about $800 to the cost of a single-bather tub and about
$1,600 to that of a twin-soaker model. It can also be installed
in the base of shower units, for $800.
MTI, 800/783-8827, www.mtiwhirlpools.com
Choice Flush
You gotta have the
right tool for the job — and toilets are no exception.
With .8- and 1.6-gallon flush modes, Sterling's dual-flush
Rockton toilet matches the flush to the task. Using the
.8-gallon flush for "light" or liquid waste can save a family
of four 6,000 gallons of water per year, says the manufacturer.
The toilet's raised-tank design makes cleaning around the seat
a cinch. In white, the list price is $215; colors —
biscuit, almond, and ice gray — list for $300.
Sterling, 888/783-7546,
www.sterlingplumbing.com
Stout Grout
Epoxy grouts have
excellent stain resistance, and they're stronger than portland
cement-based grouts, but they can also be hard to work with,
especially in hot weather. Spectralock Pro from Laticrete is an
epoxy grout that the maker claims provides all of the benefits
of traditional epoxy grouts, albeit with a longer working time
(80 minutes), better hot-weather performance, and no haze. It
can be used in a wide range of other applications, too,
including narrow-joint and wall installations. Available in 40
colors, Spectralock Pro costs about 50 percent more than
cement-based grouts — but since it doesn't require a
return trip for sealing, the maker claims the price difference
is often a wash.
Laticrete, 800/243-4788, www.laticrete.com
PLUMBING & HVAC
More Efficient ERV
The best way
to guarantee that a home has sufficient fresh air —
without wasting energy dollars — is to install an
energy-recovery ventilator (ERV). The problem is that most
models use permanent split-capacitor motors, which are
notoriously inefficient, especially at lower operating speeds.
Stirling's Recouperator 200DX, however, offers a novel
approach. Its electronically commutated, permanent-magnet DC
motor and high energy recovery (up to 96 percent) make it the
most efficient ERV available, according to Environmental
Building News, a journal of energy-efficient construction. The
variable-speed unit generates 50 to 200 cfm of fresh air;
options include HEPA filtration and a monitor that boosts fan
speed when it detects higher-than-normal levels of CO2. Prices
start at about $1,100.
Stirling Technology, 800/535-3448,
www.ultimateair.com
Cooking With Gas
Spurred by the
increasing popularity of huge decks and outdoor kitchens,
homeowners are installing backyard grills roughly the size of
my bedroom closet. These units often require a direct hookup to
the home's gas line or to a large LP tank in a remote location.
To simplify the connections for users, Maxitrol offers a
quick-connecting gas outlet called the Plug1. Unlike other
quick connects, this system shuts off when excess gas flow
indicates a leak or when it detects an unsafe temperature. Many
homeowners say it looks better and less scary than other
designs. The list price is $135.
Maxitrol, 248/356-1400, www.maxitrol.com
Artful Disguise
Cooling large, open
floor plans is hard enough without worrying about aesthetics
— but the fact remains: Style-conscience homeowners just
don't want to look at large air grilles or conventional split
AC units. Luckily, there's a solution: The Art Cool Air
Conditioner's decorative front panel transforms a drab
evaporating unit into a stylish element. Panel styles include
reproductions of well-known paintings, realistic wood grains,
and high-tech metallic veneers. The split air conditioning unit
comes in 9,000-, 12,000-, 14,000-, and 18,000-Btu sizes. Retail
prices range from $1,700 to $2,600.
LG Electronics, 800/243-0000, www.lgusa.com
TOOLS & EQUIPMENT
Security Guard
Job-site theft is
a big concern these days. While some builders have resorted to
planting booby traps or staking out their own job sites at
great personal risk, it seems to me that DeWalt's Sitelock
supplies a safer, more reliable option. This portable wireless
alarm uses Cellemetry, a high-speed cellular signal, to call a
monitoring station when the alarm is triggered. Depending on
the monitoring service, you'll receive either an automated text
or e-mail message, or a phone call from a live operator. Some
localities will send law enforcement directly to the site. You
can supplement the base unit's built-in motion sensor with up
to 48 additional wireless sensors for doors and windows, gang
boxes, and other valuable equipment. The base unit sells for
$1,000; additional sensors go for $99 to $199 each. Monitoring
starts at $30 per month.
DeWalt, 877/748-3562, www.dewalt.com
Van-Storage Solution
If you work
out of a van, you know that doing the hunchback routine while
you're retrieving tools or building materials can be a real
pain — literally. Jemrack's Van Rack is a great solution
to van storage problems because the swinging organizer deploys
in front of the side or rear door opening and then gets out of
the way when you're done using it. Many of the optional
accessories are designed for the mechanical trades, but
carpenters should consider the Compartmented Box With Carrier
(left), which looks perfect for fasteners and specialty
hardware, and the Utility Carrier, for small hand and power
tools. With much of your stuff so easily accessible from the
door, you won't have to play Quasimodo every time you need a
fitting, fastener, or small tool. The van rack sells for $335,
the compartmented box for $136, and the utility carrier for
$59.
Jemrack Equipment, 608/524-2839,
www.jemrack.com
Hole Shooter
A new tool from
Stabila speeds up the entire process of drilling a series of
carefully aligned holes while maintaining a consistent pitch
for waste lines or other pipes. Here's how it works: After the
HL100 Laser Hole Locator is inserted into the first hole
drilled, it projects a laser dot indicating where to drill the
next hole. Once that hole is drilled, the tool projects the
beam onto the next stud or joist, and so on. It works with
holes measuring from 7/8 inch to 43/4 inches in diameter and
adjusts from perfectly level to slopes of up to 1/4 inch per
foot. The HL100 sells for $250.
Stabila, 800/869-7460, www.stabila.com
Sole Mates
I learned about
foot-puncturing injuries at a young age, when my big brother
stepped on a nail-riddled board I left on the ground during my
tree-house remodel. He eventually got over it, but not until he
had combined my name with every profane word in the book and
racked up enough guilt points to last my lifetime. RhinoTuff
Insoles are designed to prevent this type of injury. The steel
insoles resist the 270-pound force specified in ANSI's Z41
standard and, according to Rhino, are the only
puncture-resistant insoles endorsed by Cal-OSHA. They sell for
$40 per pair on the company's Web site.
RhinoTuff, 888/947-4466, www.rhinotuffinc.com
Weatherproof Plan Enclosure
Keeping track of plans and
permits on a busy residential site can be a challenge. Many
builders hang them on site — which means they'll be
missing or trashed in short order. Others store them off site,
which keeps them neat and tidy but prevents subs and carpenters
from being able to consult them. Doc-Box's plastic enclosures
are designed to contain, protect, and display plans and other
documents without the pitfalls of other methods. The containers
come in several sizes and quality levels; my favorite is the DB
W/L, a 21-by-27-inch box with a viewing window for posting
permits and a large, lockable section for the plans. According
to the maker, the container lasts for years and shows
inspectors that you're a real pro. It costs about $50.
Doc-Box, 800/223-5897, www.docbox.com