A.John Siegenthaler, a
consulting engineer who specializes in
hydronic-heating-system design in Holland Patent,
N.Y., responds: Downward heat loss from a
radiant slab should not exceed 10 percent of upward
heat output, a ratio derived from European
installation standards for floor heating systems.
It’s possible to calculate the R-value
needed to meet this goal while accounting for such
factors as floor coverings, soil temperature, and
required upward heat flux. But lately,
I’ve begun simply specifying a minimum of
2-inch extruded polystyrene insulation under all
heated slabs, even those in basements with no floor
coverings. Here’s why:
In my area, the cost difference between
1-inch-thick and 2-inch-thick extruded polystyrene
insulation board is currently about 48 cents per
square foot. Using 2-inch rather than 1-inch
extruded polystyrene adds about $720 to the cost of
insulating under a 1,500-square-foot slab.
To maintain a seasonal average slab temperature
that is 10°F above the seasonal average soil
temperature through a heating season lasting from
October 1 through April 30, a slab insulated with 1
inch of foam would lose 7.1 million Btu more than a
slab insulated with 2 inches of foam. Although the
rates of downward heat loss from the slab differ by
only about 0.93 Btu per hour per square foot, this
difference translates into a lot of money over the
course of the entire heating season.
Assuming heat was supplied from fuel oil
purchased at $3.75 per gallon and burned in a
boiler with an AFUE of 85 percent, the savings
associated with the thicker insulation would be
$224 per year. That makes the simple payback on the
2-inch underslab insulation about 3.2 years, which
far surpasses the economic returns associated with
solar energy systems, wind turbines, and quite a
few other more “newsworthy”
energy alternatives.