A.Martin Holladay, editor
of Energy Design Update, responds: Even though
thicker is always better with any type of
insulation, applying a thin layer of spray foam is
a good way to get air-sealing benefits at
considerable cost savings over full-thickness spray
foam.
Some spray-foam contractors dismissively call
the technique "flash-and-dash"; they point out that
fiberglass batts may fail to remain in contact with
the spray foam, creating an air space and the
potential for convective air currents through the
insulation. But I think this is a relatively
insignificant problem, particularly if the cavity
is fairly airtight. Besides, it's easy to minimize
the chance of a potential air space by simply
choosing a thicker batt. In fact, batts that are
compressed slightly as they are installed will
yield higher R-values than ones that just fill the
cavity.
Another concern is that in a heating climate,
the flash-and-batt method creates a vapor retarder
on the wrong side (the cold-in-winter side) of the
fiberglass batt. But whether the spray foam
actually becomes a vapor retarder depends on the
type of foam used. Open-cell foams — that
is, foams with a density of about 1/2 pound per
cubic foot — are very vapor-permeable.
However, since many low-density-foam
manufacturers,including Icynene, recommend against
the flash-and-batt method, most proponents use
closed-cell foam with a density of about 2 pounds
per cubic foot.
One inch of closed-cell foam has a permeance of
about 2 perms, while 2 inches has a permeance of
about 1.2 perms, so closed-cell foams are effective
vapor retarders.
But does installing a vapor retarder on the
cold-in-winter side of a wall create a problem?
Actually, research has shown that exterior foam can
safely be used as part of a cold-climate wall or
roof — as long as the foam is thick
enough. As a rule of thumb, walls with exterior
foam sheathing or flash-and-batt closed-cell foam
will avoid condensation problems as long as the
foam is at least 1 inch thick in climate zone 5
(Pennsylvania, Iowa, Nevada) or 2 inches thick in
climate zone 7 (northern Minnesota).
Since exterior foam reduces a wall's ability to
dry to the exterior, it's important to choose an
interior vapor retarder that allows drying to the
interior — such as kraft-paper facing or
vapor-retarder paint — instead of sheet
poly.