A.Rob Haddock of the Metal
Roof Advisory Council responds: If this roof
is 120 years old, that would mean it was built
around 1880. In those days, the options were
copper, lead, tin-coated iron, and terne-coated
steel. Tin-coated malleable iron was disappearing
at the time. Copper and terne rolled roofs were
very popular during that vintage -- terne more so
because it was less expensive.
Terne is an alloy of lead and tin that provides
excellent corrosion protection for steel. It was
recently taken off the market due to the politics
of lead, although no specific health threat was
ever established. The replacement material,
manufactured by Follansbee Steel, is a zinc-tin
alloy called Terne II (800/624-6906,
http://www.follansbeeroofing.com/products/terne2).
Regarding this particular roof, it would not
surprise me to see a copper, lead, or lead-coated
copper roof last 150 or even 170 years. There are
many examples in Europe, and a few here in the
States, that are even older. But since you mention
a roof painter, it seems likely that this is a
terne roof, not copper or lead. Lead and copper
roofs are rarely painted; terne steel roofs must be
cleaned and painted periodically.
If they are kept up that way, however, terne
roofs also can last a very long time. A lot of
terne roofs are a good 100 years old. To say a
terne roof would last 170 years might be
optimistic, but it's not out of the question if the
roof has been well maintained over the years --
especially if it's located in a benign climate like
that in some of the drier western states.
Recognize too that the modern materials you
might replace this historic roof with would likely
not be as durable as the original material. The
more popular metals used today are coated carbon
steel and aluminum. You can generally expect 40 to
60 years out of those if they are installed
properly. However, no painted finish on those
materials will last that long. Today's premium
factory paint options will go 35 years at best.