A.Bill Palmer, former
editor of Concrete Construction and the president
of Complete Construction Consultants in Lyons,
Colo., responds: There are several ways to
build climbing walls. John McGowan, president of
Eldorado Climbing Walls (303/447-0512,
eldowalls.com)
in Boulder, Colo., says glass fiber reinforced
concrete (GFRC) panels are the best solution for
realistic-looking rock walls.
His company casts GFRC panels in
6-foot-by-6-foot silicone molds made from imprints
of actual rockfaces. During wall assembly, embedded
steel plates within each panel are welded to a
structural steel frame. The seams between the
panels are reinforced with steel, then filled with
GFRC sculpted to match the panels. Bolt holes
fitted with tee nuts are placed in each panel to
accommodate urethane handholds, which can be
altered as needed to allow variations in climbing
routes.
Climbing walls can also be made from OSB, then
coated with a stonelike polymer concrete texture
coat; or from molded fiberglass panels. These
materials offer more climbing flexibility but look
less like natural stone.
Finally, climbing walls can be constructed from
shotcrete on steel lath, although they must be
carved on the spot, a process that takes
considerable experience and craftsmanship.
No matter what technique is used, it’s
best to leave the design and construction of
climbing walls to experienced companies. Safety and
liability are obvious issues, but even details like
the size of the landing zone at the foot of the
wall and the placement of handholds require careful
planning. Companies like Eldorado make predesigned
walls that can be installed by a builder; to find
them — or get more information about
climbing walls in general — contact the
Climbing Wall Association (720/838-8284,
climbingwallindustry.org)