- Q.We're building a home on a
site with difficult access, and we need to remove a lot
of boulders without using heavy equipment. Is there a
way to break the boulders into smaller chunks without
having to deal with dynamite and the associated
permitting?
A.Dave Crosby, an
excavation contractor in Santa Fe, N.M.,
responds: Expansive demolition agents are a
good alternative to explosives for quietly and
safely breaking boulders into smaller pieces.
They're shipped as a powder that you mix with water
on site, and they have an expansive strength many
times greater than that of rock or structural
concrete. Several brands are available; I've used
Dexpan (Archer Co., 866/272-4378,
www.archerusa.com) with
consistently good results. The procedure
recommended by manufacturers is simple: With a
rotary hammer, you drill holes of roughly 1 1/2
inches in diameter in a pattern and depth suitable
for the material and desired result; then you place
the mixed agent into the holes according to the
manufacturer's instructions and leave the site. The
next day, when you return, the rock should be
broken.
In practice, I've found that drilling a 1
1/2-inch-diameter hole 24 inches deep into hard
rock or heavily reinforced concrete is a lot easier
said than done. When access or budget prevents the
use of bigger tools, I drill 11/4-inch-diameter
holes on 12-inch centers about 18 inches deep, then
drill 3/4-inch-diameter holes to the same depth
— or deeper — every 6 inches
between the larger holes. This weakens the material
for crack propagation. If the rock or concrete is
really tough, I cut a 3-inch-deep kerf along the
desired fracture line with a 14-inch demolition
saw, which weakens it still further.
Even though expansive demolition agents aren't
explosive, they're still very powerful: If you're
working on a foundation or anywhere near a
building, make sure that you've thought very
carefully about how the forces would act and that
you've provided a safe route for the expansion. It
would be fairly easy to accidentally destroy a
foundation with this stuff.