A.Bill Palmer, editor of
Concrete Construction magazine, responds:
Recycled concrete has been used extensively as
aggregate in highway work around the country. A
recent study by the Federal Highway
Administration's Pavement Recycling Team looked at
the use of recycled concrete aggregate (RCA) in
five states; all five reported that RCA used as a
base material performs as well as or better than
virgin material.
As an added bonus, using RCA as a base keeps it
out of landfills. The Texas Department of
Transportation recycles nearly 100 percent of its
concrete rubble. In the Denver area, about 6
million tons of concrete from the old Stapleton
Airport runways has been recycled for various
purposes.
Recycled concrete has been used in many areas as
aggregate in making new concrete, although there
have been problems with the workability of the mix.
Generally, these have been overcome by making sure
the RCA has consistent moisture content when it
goes into the mix.
When used as a base material, RCA should be
placed wet — nearly saturated —
and compacted with a steel roller. But this could
create a problem if it's being used underneath
pavers, because RCA can contain some unhydrated
portland cement.
Interlocking pavers need a base that allows
drainage; if there is free cementitious material in
the RCA, it could set into a low-strength mass that
doesn't drain well. The likelihood of this problem
occurring depends on the source of the recycled
concrete, which typically is produced by state DOTs
or by specialized companies doing big jobs like
runways or roadways.
Thus, the RCA should be tested prior to use.