A.Contributing editor
Henri de Marne responds: Two of the above
suggestions sound okay. You can build a grid over
the 2x6 deck and spray foam (urethane or Icynene,
for example). I would opt for using 2x6 sleepers
and 4 inches of foam, and providing an air space of
1 1/2 inches between the insulation and the
plywood. Although it may be difficult to provide
venting from soffits to ridge, considering the
valleys and dormers you mention, it can often be
done by cutting slots in the sleepers at strategic
points to allow some airflow.
Some technicians I have worked with say that no
air space is needed. They suggest filling the
entire space and nailing the plywood over the
filled space. We just did such a job on a large
house here in northern Vermont where there was no
way to provide ventilation on some of the
roof’s sections. The problem I see with
filling the entire sleeper space with insulation is
that it causes thermal stress to the shingles and
may, in some cases, void the warranty on the
shingles. But, if you choose to use this system,
you can use a 2x4 grid instead of a 2x6 grid or
fill the 2x6 grid. The other drawback is that there
will be a heat loss through the sleepers.
Another system I have used with success, also in
northern Vermont, is to first lay 6-mil plastic
over the deck as a vapor retarder and air barrier
(very important with board decking). Because it is
slippery and dangerous to work on, the poly can be
unfurled as the rigid insulation is laid and
fastened, starting at the top if that’s
easier. Fasten at least two layers of 2-inch-thick
rigid extruded polystyrene foam panels directly
over the deck, staggering the joints. Make the
installation of the panels tight, because they will
shrink as they age. Use canned foam to seal joints
at valleys, hips, and anywhere else it is
needed.
Next, screw 2x2s through the insulation and into
the decking and roof framing where possible. Be
sure to tie the tops of the 2x2s from opposite
sides of the roof as they meet at the ridge with
metal straps (Simpson LST or MST Strap Ties) to
prevent their creeping down with the weight of the
roof assembly. Then nail the plywood sheathing,
felt, and shingles. This will give you complete
insulation of the roof deck and provide an air
space, giving relief to the shingles as required by
most manufacturers. If at all possible, also
provide ventilation from soffits to ridge.