- Q.
Can concrete form boards be reused for framing, or does
exposure to concrete weaken framing lumber?
A.Bill Palmer, president of Complete
Construction Consultants in Lyons, Colo., responds:
It’s best not to use forming lumber and plywood for
anything but forming. Even though the IRC doesn’t
prohibit it, reusing form boards for other purposes —
except perhaps in noncritical locations, such as for blocking
— isn’t a good idea. Many of the reactions that
degrade lumber naturally occur more quickly when it’s
exposed to concrete. Adding to the problem, many of
today’s concrete mixes have a very high pH and alkalinity
that will burn off the surface layer of any wood they are
poured against.
Simply cleaning the lumber isn’t a reliable solution,
either, because you may not remove enough of these corrosive
chemicals to prevent long-term deterioration — and the
act of stripping the wood form may cause damage that
isn’t apparent until the wood is put under load. For
example, if 2x12s used to form a slab are later used in load
situations that require 100 percent strength (such as in window
or door headers), a 25 percent strength reduction caused by
chemicals in the concrete or by stripping damage could result
in a very costly repair — or life-threatening failure.
Don’t forget that forming lumber is expected to last 30
to 90 days, while structural lumber is expected to last 30 to
90 years.
Another potential problem is the form release agent that was
used on the form boards. Many releases contain volatile
chemicals that may have a noticeable odor or even increase the
flammability of the lumber.