I'm a custom stair builder. When possible, I prefer to build a
staircase in my shop, then take it to the site in one piece and
install it right over the site-built rough stringers that are
already in place.
The rough stringers are cut by the builder to dimensions that
I provide. But because I need a perfect fit when I drop the
finish stair into place, I usually have to tune up the
This would be a tall order for a 4-foot level and a measuring
tape. Instead, I use a Laserjamb fitted with a Gizmo level.
Following the calibrated marks on the Laserjamb, I can cast a
level laser line at precise increments from a couple of inches
off the floor to over 12 feet in height.
I build the finished stairs against a set of "air studs" --
tall, rectangular aluminum tubes with a pneumatic ram affixed
at the top -- that I designed to quickly replicate on-site
framing right in the shop. I first tack up the uncut skirt
boards at their precise location. Then I use the laser to
accurately mark the tread lines on both skirt boards at the
same time. After cutting and routing the stringers, I set them
back up and assemble the stairs, a tread and riser at a time.
As the stair goes together and gets heavier, I add temporary
supports to keep the treads true to the laser line, to ensure
that cumulative errors don't occur.
The author sets up "air studs" --
aluminum tubes with pneumatic rams at the top -- to support the
finish stringers while he builds the stairs. A pole-mounted
laser makes it possible to mark the tread cuts on both skirts
at the same time.
Once on site, I again set up the Laserjamb, this time in front
of the rough stringers. Using the same riser settings, I cast a
level line at each tread height. All it takes to true up the
rough cutouts is to grind or plane down the irregularities
until the red line just disappears.
On site, the laser provides a perfect
reference for tuning up rough stringers. The finished stair
then slips into place.
After that, the finished assembly clicks into place as if it
grew there.Richard Harkis a stair carpenter in Harwich,