Gary Katz with Daniel Parish and
Jed Dixon
I was a lot more courageous in my youth: I tore through empty
subdivisions at breakneck speed on my minibike, raced through
prickly pear cactuses on horseback, and even built my first
stair — three stories high — using only a
framing square, a circular saw, and an Audels carpenter's
guide.
It's been more than 30 years since I cut those stringers, and
until last summer I didn't build another stair. I've worked
around them a lot, installing more than my share of
skirtboards, landing balustrades, wainscoting, baseboard, and
so forth. But it took a recent job and a new employee, Daniel
Parish, to motivate me to learn how to install finished risers,
treads, and balustrades. Along the way I relearned a lesson
I've encountered throughout my career: Having the right tools
reduces the learning curve.
Before starting work on the stairs, we collected and read
several books on the subject, watched Jed Dixon install stairs
and carve stair parts at JLC Live, and researched stair tools.
Some of the tools we already owned, and a few of the jigs we
made on the job. But we also ordered some promising specialty
tools before starting work, and we were glad to have
them.
SCRIBING AND CUTTING THE
SKIRTBOARDS
The first step was to install the skirtboards on both sides of
the stair.
A couple of levels. With the closed skirt tacked to the wall,
we used a 32-inch Stabila level to trace level lines from the
highest point of each rough tread (1). We then
traced a plumb vertical line from the nose of each rough tread.
The 32-inch level is perfect for this task. The tool must sit
all the way back on the tread so you catch the highest point,
but it also must span beyond the nose of the tread below. A
24-inch level would work, but you'd have to trace pencil lines
around your fingers. The extra length you get with the 32-inch
tool makes the job easier.

On the open side of the stair, Daniel wanted to miter the
risers into the skirtboard. We called Jed Dixon to ask him the
best layout technique for marking these cuts. Jed recommended
tracing the outside edge of the level. Fortunately, we had an
assortment of levels handy; we found that the 16-inch level
worked best for this job (2). We could have
just traced along the face of the riser to mark the short point
of the miter, but the rough risers were nowhere near plumb, so
the mitered risers would have looked
terrible.
A pencil won't fit between the level and the riser, but Jed's
advice — to mark the outside of the level for both the
riser and the treads — worked great
(3). We then moved the skirt to a set of
sawhorses and transferred the scribe lines to the opposite side
of the level (4).
A couple of saws. Making the cut where the tread meets the
open skirt isn't crucial because the cut gets covered by the
nosing and the scotia molding under the tread. We used a
worm-drive Skilsaw and made these cuts freehand
(5).
The cut for the riser is mitered at 45 degrees, however, so
it's got to be perfect. Eyeballing that cut was out of the
question. To ensure a perfect miter, we made a shooting stick
from a length of 3/4-inch hardwood screwed to a piece of
1/4-inch plywood (6). After the two pieces
were screwed together, we ran the circular saw through the
stick at a 45-degree bevel. Once this was done, it was easy to
align the short point of the shooting stick with the pencil
marks on the uncut skirt, clamp the stick down, and run the
circular saw with the saw table snugly against the 3/4-inch
fence.
In order to cut the miters on both right-hand and left-hand
skirtboards, you need two types of circular saws. Our Skilsaw
worm drive bevels to the left, and we used a Makita sidewinder
saw for the right bevel.
Starting step. The 16-inch level was also perfect for leveling
the bullnose step before making the careful scribe to the skirt
(7). And it was just long enough to plumb the
newel (8).