A.Ron Webber ,a veteran plastering
contractor in Orange, Calif., responds: I’d say you
are dealing with efflorescence, which is caused by water from
the soil wicking up into the stucco and then evaporating. Salts
dissolved in the groundwater are left behind, resulting in a
chalky residue and high alkalinity that can weaken the stucco
and interfere with top-coat adhesion. To fix the problem, you
have to manage the water. For example, grading should be
adjusted so that water flows away from the house, and
sprinklers should be relocated so they don’t spray on the
walls.
Installing a weep screed around the bottom of the house a
minimum 4 inches above grade (2 inches above paved surfaces)
would also help to keep efflorescence at bay. To do this, you
will have to remove all the stucco up to about a foot above
grade, install the weep screed, install 60-minute — or
better — building paper and lath, and patch in the
stucco. It’s a very slow process: Expect to complete only
3 or 4 feet an hour, depending on how hard the stucco is. The
risk is that your lather won’t carefully chip back enough
of the stucco and expose enough paper to be able to properly
lap all of the layers. In some cases, you might find that the
building paper has deteriorated or the metal lath has rusted
away, in which case you’ll have to remove all the stucco,
lath, and building paper and start over again.
To prep the wall for stucco repair, dig back the dirt to below
the bottom of the stucco wall. You may need to trench
perpendicular to the wall so that later, when you rinse the
walls, excess water can flow away. Next, scrape and brush away
all the soft, loose, deteriorated paint and stucco until you
get to the good hard stucco. Thoroughly rinse the exposed
stucco with clean water. To dissolve the salts, scrub the walls
with undiluted vinegar or a solution of 95 percent water and 5
percent muriatic acid. Use a long-handled brush and proper skin
and eye protection. Try to keep the wall wet while you scrub;
if it’s a hot day, you’ll need some help. Then
thoroughly rinse again. To neutralize the acid, brush on a
solution of one cup baking soda per 5 gallons of water, then
thoroughly rinse one more time and allow the wall to dry
completely.
When you patch the stucco, use an acrylic admix to enhance
adhesion, density (watertightness), and flexibility. If you put
admix in the base coat, add it to the finish coat as well.
After the stucco has dried, spray the bottom 4 feet of the wall
with a penetrating sealer before recoating with a paint
specifically formulated for stucco.