A.Bill Palmer
responds: To start with, a set retarder does
nothing to help concrete cure. It simply makes the
concrete set more slowly, which would actually make
proper curing a more critical concern, since the
concrete would have more time to dry out.
For concrete to reach its full strength, it
needs water to hydrate the cement. If it dries out,
then the resulting concrete is soft, even chalky in
an extreme case. This is most common on the surface
of a slab. If it dries out even momentarily, it
will be weakened (a condition called dusting).
There are three important variables in
determining how quickly the concrete will dry out:
temperature, relative humidity, and wind speed.
Thus, on a hot, dry, windy day, the concrete will
dry quickly and that's when curing is most
important.
Most concrete has plenty of water when it is
placed, so the key is to either prevent that water
from evaporating or add enough supplemental water
to make up for the evaporation. To prevent
evaporation, you can use curing blankets, plastic
sheeting, or membrane-forming spray-on curing
compounds. Curing compounds can be reasonably
effective when the evaporation rate is not too
high. Using a pigmented compound allows you to see
that you have complete coverage; using white
pigment in hot weather helps by reflecting the
sunlight.
A better way to ensure proper curing, though
— as your local finishers have pointed out
— is with water. The water can be ponded,
sprayed, or misted onto the surface. To keep it
wet, many concrete contractors lay down burlap to
hold the water on the surface. But if you try this,
don't let the burlap dry out or it could have a
negative impact in hot weather by holding heat
in.
How long to keep the concrete wet depends on the
air temperature and the mix: You want it to have
reached sufficient strength on the surface before
you let up. Typically, about seven days is
sufficient with Type I cement, less in warm
weather.
I always tell people that concrete is sort of
like a baby: When it is very young, if you keep it
warm and wet (rather than dry) it will grow up to
be a strong and responsible adult. Neglect it, and
you'll have to live with a problem child for many
years.
Bill Palmer, P.E., is editor of Concrete
Construction magazine.