As an interior trim contractor, I know my work won't look good
if the framers are sloppy. That's why I always carefully
inspect the walls before my crew shows up — hopefully
before the drywall is hung.
Sometimes, when it's my first time working for a GC, the
drywall's installed before I even see the site. I'll still do
the inspection, but if I encounter surfaces that are lumpy,
bowed, or out of plumb, I make it clear that unless the builder
tears off the drywall and fixes the frame, the trim won't look
right. The builder has to do this only once to realize that
it's cheaper and easier to inspect and fix the frame before the
drywall goes up.
The builders I regularly work for pay me to inspect the framing
because they know that I'll not only look for problems that
will affect trim, but also point out other defects that may
reduce the quality of the finished home. When I find a problem,
I mark the area with spray paint and maybe write a note on the
stud. The builder then has the framer — or another sub
— fix the problems, and I inspect one more time.
When the repairs pass muster, the builder has drywall
installed.
Door Openings
I begin by checking every door opening for height, width,
plumb, and swing (see Figure 1). I also check to make sure the
jack studs align with the kings and that all studs align with
headers and plates. This sounds pretty basic, and you'd think
the framers would be able to get it right, but I constantly
find errors.
Figure 1. The author checks rough openings
for width (top), height (bottom left), and plumb in both
directions (bottom middle). He marks obvious problems with
paint, or writes notes on tape if the problem is less obvious
(bottom right).
Out-of-plane framing. Say the header
projects 1/8 inch beyond the jack on one side of the wall, and
the king stud projects 1/8 inch beyond on the other; now you've
got a wall that's 1/4 inch too thick (Figure 2). If this
weren't fixed, I'd have to beat and chop the drywall to get the
casings to lie flat. So I mark the problem area, and the
framers fix it either by hammering the framing into line or by
shaving it flush with a power planer.
Figure 2. This header (above left) and
rough sill (above right) will have to be beat or planed flush
to the jacks. At right, spray paint indicates doubled studs
that need to be planed flush to one another.
Check the R.O.s. A couple of years
ago I was working for a new builder on a large house and didn't
have the opportunity to check the frame before drywall. The
first passage door header I measured was 97 inches off the
floor, and I needed a minimum of 98 inches for the custom
doors, which were already on site. Going around the house, I
found that every door opening was an inch too short. To get the
doors to fit we had to cut out the bottoms of the headers
— an all-day project that made a terrible mess.
The site supervisor had assumed the framer would get it right,
and the sales rep for the door company didn't measure the
R.O.s. It was a costly mistake that had been overlooked by
three different people; someone should have checked those
openings before the drywall went up.
Blocking. It's important to know in
advance the width of the casings. Back when 1 5/8-inch and 2
1/4-inch casings were the norm, electrical boxes and baseboards
could be fastened to the king studs. But with wider casings,
you have to block electrical boxes off the studs; otherwise the
cover plate won't clear the casing (Figure 3). When the casing
is wider than the door trimmers, I recommend putting a block at
the floor, too, to catch the top end of the baseboard. This may
sound like Framing 101, but oversights happen and it's nice to
catch them before drywall.
Figure 3. This electrical box was
originally installed tight to the king stud, but later was
blocked to provide clearance between the cover plate and
casing.
Windows and Exterior Doors
Next, I inspect the windows, to make sure that each one
operates freely and, when opened slightly, leaves an even gap
between sash and jamb. If the gap tapers, it means the window
was installed out of square and needs to be reset. I check for
the same things on sliders, and that the jamb is shimmed at the
lock (Figure 4).
Figure 4. The author sights the gap
between this slider and its jamb to make sure the unit is
installed square (right). The green arrow indicates that shims
are missing at the lock. When window or door units are not
installed properly, a note tells the framers to reset or adjust
the units (far right).
With vinyl windows, it's common to return the drywall into the
opening and butt it to the windows. When that's the finish
detail, I make sure that the windows are centered in the
openings; if they're not, the reveal between the drywall and
the jamb will be uneven.
Since resetting windows is not always easy, I may recommend
centering a unit by padding out one side of the opening. If the
window's getting jamb extensions, the finish carpenter can even
the reveals.
I always check the alignment of ganged windows, and between
doors and flanking windows or sidelights. If these units are to
be connected by casings, then the heads need to be perfectly
aligned. If they are off by more than 1/8 inch, I'll ask the
contractor to reset them.
Walls
After that I check all the walls for flatness, using an 8-foot
level as a straightedge and looking for gaps or bumps that
exceed 1/8 inch. I examine the wall at several elevations and
mark trouble spots with paint. The framers will plane the high
spots and shim the low ones (Figure 5). It's often easier just
to replace any badly bowed studs. The goal is to make the wall
as flat and straight as possible before covering it with
drywall.
Figure 5. Low spots in the framing (left)
can be padded out with drywall shims, dense strips of a
cardboard sold by drywall suppliers (right). The shims come in
bundles of 50 or 100 and are 3 to 4 feet long, 1 1/2 inches
wide, and about 1/16 inch thick.
Certain walls are critical. For example, a bowed stud behind a
vanity may prevent the wall mirror from lying flat. A bump in a
wall behind a planned run of cabinets may also need to be
addressed: While it may not show at the cabinets — which
get shimmed straight — it will show up at the
backsplash.
I also carefully check any wall that's receiving wainscot
paneling or horizontal trim like chair rail or crown (Figure
6). Dips and bumps that aren't noticeable in a vast expanse of
drywall will suddenly become visible when you cover them with
trim.
Figure 6. Although parts of this wall
(top) have already been planed, the author checks it again for
flatness because it will receive wainscot paneling. The
junction between floors is a common problem area in stairwells
(bottom left); the overhanging subfloor (bottom right) will
have to be trimmed to prevent an obvious bump in the
drywall.
For instance, I once installed a chair rail in a dining room
where a 3-foot section of wall was badly bowed; I had told the
builder he needed to fix it and he'd said, "It's okay the way
it is, just do the best you can." Of course the bow looked even
worse once the trim was on. The builder didn't like what he
saw, and he had to demo the drywall, plane the studs, repair
the drywall, and install the trim a second time.
Backing. I also look for backing for
fixtures like toilet-paper holders, towel bars, vanity sinks,
handrails, and bar tops (Figure 7). And I make sure there's
proper backing for beamed ceilings.
Figure 7. In the bathroom, the author
checks the height of the blocking for the toilet-paper holder
(top) and leaves a note for the contractor indicating that
blocking is needed for linen-closet shelves
(bottom).
On cabinet walls, I compare the framing with the layout from
the cabinet shop (Figure 8). I want to make sure that all the
electrical outlets and plumbing and gas stub-outs are where
they're supposed to be. I also check the heating vents to
verify that they are blocked, secured, and not so high that
they interfere with the crown.
Figure 8. The author gives special
attention to kitchens, checking to see that the walls are flat
at the backsplash and that all rough-ins are in their correct
locations.
Ceilings. Ceilings should be flat,
and details like soffits and coffers should be straight, plumb,
level, and aligned where they meet (Figure 9). We install a lot
of crown around soffits and coffers, and it doesn't look right
if the vertical framing is out of plumb. I also check to see
that any nailing blocks that have been installed are flush to
the face of the joist or stud. If the blocking stands proud, I
mark it so that the framer knows to plane it or beat it
back.
Figure 9. Soffits must be plumb (top left)
and level (top right). Low joist hangers (bottom) also have to
be fixed.
Although checking an entire house may sound like a lot of
trouble, the effort is worthwhile. It usually takes me most of
a day to inspect a typical 5,000-square-foot home, and another
couple of hours to inspect the repairs. And the builders don't
complain about paying me, because they know that the cost of
repairing any problems after the drywall's up would far exceed
the price of my inspection.
For my part, I know that if the frame is right, I can produce
the kind of topnotch finish work both the builder and I will be
proud of.
Frank Caputo is a finish carpentry
contractor in Cool, Calif., and a presenter at JLC
Live.