There’s usually more than one way to do a job, and
installing prehung interior doors is no exception. I’ve
developed a systematic approach that ensures an efficient,
durable, topnotch installation. It takes me about 30 minutes on
average to install a prehung door and another 20 minutes to
trim it out — handy information when giving a
quote.
First, I prep the opening by trimming drywall edges back to the
studs and hammering any high-riding fasteners flush. To make
sure the jack and trimmer studs don’t move as they dry, I
supplement the framing nails with 3-inch screws. I check the
floor for level across the opening (1) and along the
door’s swing arc (2), noting any deviation in relation to
the hinge side. I apply this difference when cutting the jambs
to finished length.
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Next, I check the hinge side of the rough opening for plumb. If
the top leans in, I start by tacking a pair of tapered,
opposing shims there, 3 inches from the top. If it’s the
bottom that’s strong, shimming begins there. I apply a
thickness of at least 1/8 inch to make sure the shim
doesn’t disintegrate when nailed. Then I insert a second
pair of opposing shims at the opposite end of a 4-foot level
until plumb (3). From that location, I shift the level to the
other end of the opening and shim it plumb (4).
To finish, I add a fourth set of shims at the end of the level,
midjamb (5). The middle shims will neatly bracket the center
hinge of any standard prehung unit. When cutting the jambs to
length, I like to leave a clearance of about 1/4 inch between
the floor and the bottom of the door. I establish the clearance
at the highest floor point and add the difference to the
opposite jamb accordingly, ensuring that the head jamb will be
level.
I place the unit in the opening with the door swung open and
align the hinge jamb with the wall surface. Then I nail it at
each shim location (6). (If the wall’s seriously out of
plumb, I have to apply extension jambs and plane them flush
with the wall, which slows the installation considerably.) I
shoot three 15-gauge 21/2-inch finish nails at opposing angles
to resist pullout. If the door is a solid unit — rather
than a lightweight hollow-core one — I replace the middle
screw of the top hinge with a 21/2-inch screw, fastened through
the jamb into the framing. This prevents the door from sagging
over time. (The technique can also be used to remedy an
existing sagging door.)
Next, I set the latch jamb using opposing shims in
approximately the same locations as on the hinge jamb. With the
door closed and the immovable gap at the top of the latch jamb
serving as my reference, I work down, setting the space between
the door and the latch jamb (7). There’s no measuring
here; I work by eye. To finish up, I shim and nail the center
of the head jamb (8), making sure the gap remains even.
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When installing a houseful of doors, I typically set up a cut
station, take casing measurements throughout the house, and do
all the cutting at once. I then preassemble the casings on the
floor in front of the door, using Titebond glue and Collins
spring clamps (888/838-8988, collinstool .com) to ensure tight
miters (9). I use at least two pins on each side of the miter,
allow the glue to dry for about 15 minutes, and position the
casing assembly on the door jamb with the spring clamps still
in place. When nailing the casing, I keep the 2-inch trim nails
back from the miters so they won’t compete with the glue
and brads as the framing dries and shrinks.
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I’ll often apply painter’s tape to already-painted
walls before installing the door trim (10). That way, the trim
can be painted quickly, and the tape cut away when the paint
dries.
Ray Fritzsche runs Accurate Construction
Services in Wallkill, N.Y.